D&D Technologies PullBolt lock - Side Mounting - Manual (Page 3)

AUSTRALIA: Unit 6, 4-6 Aquatic Dr, Frenchs Forest NSW 2086
USA: 7731 Woodwind Drive, Huntington Beach, CA 92647
www.ddtechglobal.com
MAINTENANCE: Lubricate the D&D PullBolt™ using only graphite powder. DO NOT use oil or grease.
For a downloadable Adobe Acrobat (.PDF) version of our Limited LIFETIME WARRANTY,
go to our website at www.ddtechglobal.com
FITTING INSTRUCTIONS SIDE-MOUNT MODEL
PULLB000028PA •Instr_D&DPullBolt_SM (14/12/11)
The D&D PullBolt™ is designed to provide added security to shop fronts, doors, frames and gates. The locking
mechanism is a “deadlock” design, meaning that it has to be locked in either the open or closed positions to
allow removal of the key. The PullBolt has a throw of 1 1 /4” (32mm) and remains captured in the Lock Body
when locked in the open position. The PullBolt is designed to be mounted on the exterior of doors and gates, so
that the mounting-screw heads are concealed from manipulation.
Note: In the text below, the word “door” substitutes for “gate”.
Preparation: Before installing this D&D PullBolt™:
– ensure the maximum gap between the two mounting frames does not exceed 1
/ 2
” (13mm). This will ensure a minimum bolt
protrusion into the locking frame or ground of at least 3
/ 4
” (19mm).
– ensure there is at least 3” (75mm) of handle clearance to allow the bolt to retract when opening. Refer to the Drilling Template.
– ensure the handing is correct. The PullBolt is factory assembled to be mounted onto a left-hand opening door. To rotate the bolt to fit
right-hand opening see the instructions on the reverse side.
Tools required: Electric or cordless drill,
7
/ 16
” dia. (11mm dia.), 7
/ 8
” dia. (22mm dia.) hole saw (or spade-bit for wood) and 1
/ 8
”
dia. (3.5mm dia.) drill bits, 6mm Allen key, square, hammer, centerpunch, pointed implement, pencil, adhesive tape (for temporarily
taping the template to the frame as required).
Installation procedure:
1. Determine the position on the door where you intend mounting the PullBolt, and, with the pencil, mark a fine, level centerline
across the face of the frame. This will be centerline ‘A’. Use the square to mark this centreline around to the side of the frame - and
then around to the rear of the frame. This is to ensure correct alignment of all drilled holes.
2. Transfer the line A across to the Wall Frame or Post. Mark a point 15
/ 16
” (24mm) down from this line and 1” (25mm) in from the
face (see ‘KEEPER’ on the drilling template). This is the center of the PullBolt hole. Centerpunch this point and drill a 7
/ 8
” dia. (22mm
dia.) hole to a maximum depth of 1 1
/ 4
” (32mm).
3. Align the Keeper with this hole and mount it using the three screws provided.
4. Unlock the ‘LOCK BODY’ and fully retract the PullBolt handle. Place the Lock Body against the frame leaving a minimum gap of
1
/ 8
” (3mm) between the edge of the Lock Body and the face of the Keeper. Ensure the door can open without any interference. Mark a
vertical “positioning line” on the frame using the outer edge of the Lock Body as a guide. Reproduce a corresponding line on the rear
face of the door frame by measuring.
5. Fold the template along line ‘D’ for left-hand mounting (or along line ‘E’ for right-hand mounting). Align the folded template line
with both the front positioning line and centerline ‘A’. Mark the two center points through the template using a pointed instrument,
then centerpunch these points. Now repeat this action at the rear positioning line using line ‘E’ (or line ‘D’ for left-hand mounting). This
ensures accurate, level drilling through the door section.
6. Drill holes of 7
/ 16
” dia. (11mm dia.) through the frame - from both sides - in the places marked. (Smaller pilot holes may assist
drilling accuracy.)
7. Place the washers under the head of the M10 mounting screws and insert the screws into the rear drilled holes. A maximum thread
protrusion of 7
/ 8
” (22mm) from the front of the door section and a minimum thread protrusion of 3
/ 8
” (10mm) applies. Contact your
distributor for longer screws if required, or cut to 3
/ 4
” (19mm) if too long.
8. Take the 6mm Allen key and secure the mounting screws firmly into the Lock Body and Keeper.
Check to ensure that the PullBolt locks securely and that there is no interference when opening the door.
The D&D PullBolt™ is now ready for use.