D&D Technologies SureClose Flush Mount Weld-On - Manual

GAP: 5 / 16 ”- 1 / 2 ”
(8-13mm)
1
Hi-Performance Hardware
Installation Instructions
4
DO NOT WELD RESTRICTED AREA
SURE
Close
NOTE: If using SM hinge, always install at bottom of gate.
57 and 108 models should be installed on top. 3, 4, 5mm 1 9 / 16 ”
(40mm)
18V Laser level Pencil
F E N C E P O S T
G AT E
90˚
90˚
F E N C E P O S T F E N C E P O S T
DETERMINE THE HANDING
Adjustment
Nozzles
must be
on top
Remove
Gate Bracket
F E N C E P O S T
G AT E
90˚
90˚
F E N C E P O S T F E N C E P O S T
Mark hinge center lines
MARKING HEIGHTS
Support Blocks
Ensure post is vertical in the
front and side elevations
2
F E N C E P O S T
G AT E
90˚
90˚
F E N C E P O S T F E N C E P O S T
F E N C E P O S T
G AT E
90˚
90˚
F E N C E P O S T F E N C E P O S T
MARK TOP AND BOTTOM BRACKETS ON POST
Ensure drill hole will
clear the post wall
thickness.
7 / 8 ”-1 1 / 16 ”
(22-27mm)
Laser Level
F E N C E P O S T
G AT E
90˚
90˚
F E N C E P O S T F E N C E P O S T
NOTE: Apply corrosion
protection to exposed
metal surfaces.
3 6
8
1
2
3
4
5
9
12 13
CORRECT WELDING SEQUENCE TO PREVENT BRACKET OVERHEATING AND THREAD WARPING ENSURE BRACKET IS COOL BEFORE
INSERTING HINGE REPLACE HINGE BRACKET
REMOVE GATE AND COMPLETE
WELDING - ALLOW COOLING
Welder 2 x Clamps 2 x Horses
CLAMP POST BRACKET
INTO PLACE
REPLACE GATE AND FASTEN THE TWO PINS
6
7
8
X
FLUSH MOUNT WELD-ON
5
WELD ONE SURFACE ONLY
AND MOVE TO BOTTOM HINGE
10 POSITION GATE LEVEL TACK WELD BRACKET ONTO GATE 11
(V)
+ –
(S)
ADJUSTING THE CLOSING SPEED AND FINAL ‘SNAP’ ACTION (108 ONLY)
CAUTION: Sensitive adjustment, rotate MAX 1/4 turn at a time.
V = Closing Speed S = Final Snap Action
Turn nozzles clockwise to decrease speed & counterclockwise
to increase speed.
IMPORTANT:
Use dimple to determine how far nozzle has turned.
DO NOT turn adjustment nozzles more than 3 complete rotations.
DO NOT unscrew nozzle past the surface of the body.
CAUTION: DO NOT remove adjustment nozzles or disassemble
hinge. Doing so voids warranty.
If using a 57+57 or 108+108 combination, each closer
must have equal closing speed at all times.
MAINTENANCE REQUIREMENTS
• A Gate stop must be installed when using SF models. Gate must not be allowed to open past 90 ˚ .
Doind so voids warranty.
• Never use more than two (2) SureClose hinge/closers on any one gate.
• Remove all other types of hinges and self-closing devices.
• Ensure the gate does not swing through the line of the fence. Use a “gate stop” or a latch (with striker)
to prevent this.
• All steel mounting brackets (gate and post) should be painted or powder coated. Spray painting is recommended.
• The anodized aluminum mounting brackets do not need finishing, but they may be painted or powder coated.
• DO NOT powder coat the hinge/closer, but they may be painted.
• DO NOT turn the adjustment nozzles more than two (2) full rotations.
• DO NOT unscrew nozzle past the surface of the body.
• DO NOT remove the adjustment nozzles or disassemble these hinges at any time. Doing so voids warranty.
• Ensure the hinges are kept free of sand, ice and other debris that could impair effective operation.
2 YEAR LIMITED WARRANTY:
For a downloadable Adobe Acrobat (.PDF) version of our 2 YEAR
LIMITED WARRANTY, go to our website at www.ddtechglobal.com
CAUTION: Overheating any SureClose product during welding may cause failure and will void warranty.
To ensure threads on mounting bracket are not deformed, weld one surface at a time and alternate
between top and bottom hinge. Do not weld in restricted area. Finish with appropriate corrosion
protection, avoiding thread contamination.
AUSTRALIA: Unit 6, 4-6 Aquatic Dr, Frenchs Forest NSW 2086
USA: 7731 Woodwind Drive, Huntington Beach, CA 92647
www.ddtechglobal.com
Copyright 2012 D&D Group Pty Ltd, Sydney Australia
Neither whole or part of this publication may be
reproduced without prior permission
Patented: CA 2650769; US 7900319; NZ 573211;
AU2010280342, AU2011202070
7
* CAUTION: When used on
swimming pool gates, always
consult local authorities for
swimming pool Codes.
Distance between hinges 35
1
/ 2
” (900mm) minimum
v Swimming Pool Gates
AU/NZ
Ensure adjustment
nozzles are facing
upwards
Ensure
adjustment
nozzles
are facing
upwards
SCOLM000014P
A 10/2/14
MANUFACTURED BY OL.MI
PRECISION ENGINEERING
A Gate stop must be installed when using SF models.
Gate must not be allowed to open past 90
˚ . Doing so
voids warranty.