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Caution – C.E. Niehoff & Co. N1313 Troubleshooting Guides User Manual

Page 5

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Page 5

TG16F

Section C: Advanced Troubleshooting

(CONT’D)

Shut off engine. With key on, engine off: Test for battery voltage at alternator 28 V B+

terminal. Does battery voltage exist?

Yes

No

Repair vehicle wiring or recharge/replace batteries

as necessary. Continue test.

Chart 1 – No 28V Alternator Output – Test Charging Circuit

Jumper 28 V B+ terminal on alternator to E terminal on regulator. Run engine.

Wait 10 seconds. Does alternator charge?

Yes

No

STATIC TEST – KEY ON, ENGINE OFF

Yes

Turn off engine, leave key off. Remove alterna-

tor-to-regulator 5-pin harness from regulator.

Momentarily (1 second) connect jumper wire

from pin A in regulator harness plug to B–

terminal on alternator. Spark will occur.

Touch steel tool to shaft to detect significant

magnetism. Is shaft magnetized?

No

Regulator is

defective.

Alternator is

defective.

Shut down vehicle and restart engine. Does alternator function normally after restart?

Yes

No

Regulator responded to overvoltage condition.

Go to Chart 3 on page 7 to troubleshoot OVCO.

Figure 3 – Alternator-to-Regulator 5-Pin Harness Plug

PIN CONNECTIONS

A

F–

B

unused

C

B–

D

28 V B+

E

Phase

No energize signal is present. Repair wiring harness

in vehicle energize circuit. Retest alternator.

When performing the

following test, connect

jumper wire away from

pin A or not at pin A.

Spark may erode pin.

CAUTION