beautypg.com

C.E. Niehoff & Co. N1128 Troubleshooting Guides User Manual

Page 6

background image

Page 6

TG0027A

Section 4: Advanced Troubleshooting

(CONT’D)

Shut off engine. With key off, engine off: Test for battery voltage at alternator 28 V B+
terminal. Does battery voltage exist?

Yes

No

Check and repair wiring and battery cables as necessary.
Continue test.

Chart 1 – 28 V LED Steady AMBER – No 28V Alternator Output – Test Charging Circuit

With DMM, check resistance across field coil. Connect red lead of DMM to socket A in alternator-to-regulator
harness plug. Connect black lead to B+ terminal on alternator. Does meter show 1.8 to 2.2 ohms?

Yes

No

T

T

T

T

T

T

T

T

T

T

Yes

Test phase signal into regulator (AC). Set meter to diode tester:
Connect red lead of DMM to socket C of regulator harness and black
lead to socket B. Meter should show voltage drop value.
Then reverse meter lead connections. Meter should show OL (blocking).

No

T

T

T

T

T

T

T

T

T

T

Yes

No

T

T

T

T

T

Regulator responded to overvoltage condition. Go to Chart 4
on page 8 to troubleshoot OVCO.

Figure 3 – Alternator-to-Regulator

4-Socket Harness Plug

SOCKET CONNECTIONS

A

F–

B

Phase Signal AC

C

B–

D

28 V B+

With key on, engine running: Test for battery voltage between IGN terminal on regulator and alternator
B– terminal. Does 28 V battery voltage exist?

Yes

No

T

T

T

T

T

With key off, engine off: Remove alternator-to-regulator 4-pin harness from regulator. Test for battery
voltage across sockets D and C in harness plug. Does 28 V battery voltage exist?

Alternator is defective.

T

T

T

T

T

Alternator is defective.

T

T

T

T

T

Alternator is defective.

T

T

T

T

T

Regulator is defective.

Yes

Connect jumper wire from socket A in regulator harness plug to B– terminal on alternator.
Spark will occur. Touch steel tool to shaft to detect significant magnetism. Is shaft magnetized?

No

T

T

T

T

T

Repair vehicle ignition circuit wiring as necessary. Continue test.

Yes

No

T

T

T

T

T

Start engine. Wait 20 seconds. Is 28 V LED steady GREEN on regulator?

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T