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C.E. Niehoff & Co. Diode Heat Sink Assy Replacement Instructions User Manual

Diode/heat sink assembly, Replacement instructions

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II113B

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Diode/Heat Sink Assembly

Replacement Instructions

C. E. Niehoff & Co. • 2021 Lee Street • Evanston, IL 60202 Tech Services Hotline 800-643-4633

To replace any of three diode module/

heat sink assemblies:

1. Remove drive end cover plate and save hardware for

reassembly.

2. Remove and save the hardware attaching the defec-

tive diode module/heat sink assembly.

3. Disconnect only enough wiring attached to defective

diode/heat sink assembly to facilitate replacement.

4. Remove defective Diode/heat sink assembly. Clean

away debris or corrosion from housing surfaces

before installing new assembly.

5. Install new diode/heat sink assembly in proper

location. See Figure 1. Torque heat sink mounting

screws to 11.3–13.5 Nm/100–120 lb. in.

6. Reconnect wiring removed in step 2:

a. Phase lead to each diode module as shown in

Figure 1. Torque to 4 Nm/35 lb. in.

Phase lead attaches here under spacer;

brown harness lead attaches on top of spacer

Figure 1 – Diode/Heat Sink Assemblies

A8-122/A8-125/N7354

Diode/Heat Sink Assembly

B+ stud — B+ leads attached

to modules (3 places)

b. To B+ stud and torque screw to 28-29 Nm/

21- 22 lb. ft. From B+ wire assembly to diode

module and torque screws to 4 Nm/35 lb. in.

c. From regulator harness to module screws and

torque screws to 4 Nm/35 lb. in.

d. From green ground wire to heat sink and torque

screw to 11.3–13.5 Nm/100–120 lb. in.

7. Coat electrical terminals with Dow Corning® 1–2577

Low VOC RTV coating or equivalent. Do not use

coating containing acetic acid (vinegar smell) on

electrical components.

8. Using DMM (digital multimeter) set on diode test,

connect red lead to B+ teminal on alternator and

connect black lead to B– terminal on alternator.

Meter should read OL (blocking). Reverse leads,

meter should read less than 0.8 V (flow). If meter

reads zero in either direction, recheck wiring

connections and diode orientation.

9. Reattach drive end cover plate and torque hardware

to 5.1 Nm/45 lb. in.

A8-123/A8-126/N7352

Diode/Heat Sink Assembly

A8-123/A8-126/N7352

Diode/Heat Sink Assembly

Phase lead attaches here

Phase lead attaches here

Regulator harness