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Trouble shooting – C.E. Niehoff & Co. C102/C102-1 Installation User Manual

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C. E. Niehoff & Co. • 2021 Lee Street • Evanston, IL 60202 Tech Services Hotline 800-643-4633

II128A

Page 2 of 2

Use Fan & Pulley Assembly: A3-302

FAN AND PULLEY INFORMATION

Re-establishing magnetic fi eld.

If no output is obtained - See Service Manual for specifi c alternator test.

With engine running, disconnect plug between alternator and regulator and momentarily touch the male terminal (E1) from
the alternator plug to the negative output stud (E2) on the alternator (Figure E). Caution: Touching regulator terminal to
the negative output stud must be rapid to avoid possible alternator damage.

There are several conditions which may cause the alternator to loose its magnetic fi eld. To re-establish the magnetic fi eld, perform the
following procedure:

1. Review installation instructions step by step.
2. Check all wiring for clean and secure connections.
3. Excite fi eld coil to re-establish magnetic fi eld in rotor core. See instructions below for details.
4. If system still does not operate properly, connect ammeter and voltmeter to read alternator output. Set engine R.P.M. at 1500 to 2000.
Read amps and voltage and compare to chart.

If, after installation, the system does not meet specifi cations:

TROUBLE SHOOTING

AMPS

VOLT S

LOW OR 0

NORMAL

13.0 to 14.8

Charging system operating properly.

LOW OR 0

LOW

Less than 13.0

1. Check belt tension.
2. Bypass regulator. See figure C below.

HIGH

HIGH

More than 14.8

1. Check regulator connections and grounds.
2. If voltage is still high, replace regulator.

HIGH

LOW

Less than 13.0

Discharged or defective battery.
Charge or replace battery.

SYSTEM SPECIFICATIONS

BRUSHLESS

ALTERNATOR

EXTERNAL

REGULATOR

MINIMUM

WIRE SIZE

(AWG)

VOLTS

AMPS

GROUND

MAXIMUM

RPM

REGULATOR

WEIGHT

(POUNDS)

STEPS

VOLTAGE

SETTINGS

A1-102

A2-102

6

12

60

N OR P

10,000

2

13.8 / 14.5

18

C102/C102-1

C102/C102-1