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Rainbow Electronics MAX8742 User Manual

Page 22

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MAX8741/

M

AX8742

500kHz Multi-Output Power-Supply Controllers
with High Impedance in Shutdown

22

______________________________________________________________________________________

Bypassing V+

Bypass the V+ input with a 4.7µF tantalum capacitor
paralleled with a 0.1µF ceramic capacitor, close to the
IC. A 10Ω series resistor to V

IN

is also recommended.

Bypassing V

L

Bypass the V

L

output with a 4.7µF tantalum capacitor

paralleled with a 0.1µF ceramic capacitor, close to the
device.

Output-Filter Capacitor Value

The output-filter capacitor values are generally deter-
mined by the ESR and voltage-rating requirements,
rather than actual capacitance requirements for loop sta-
bility. In other words, the low-ESR electrolytic capacitor
that meets the ESR requirement usually has more output
capacitance than is required for AC stability. Use only
specialized low-ESR capacitors intended for switching-
regulator applications, such as AVX TPS, Sanyo
POSCAP, or Kemet T510. To ensure stability, the capaci-
tor must meet both minimum capacitance and maximum
ESR values as given in the following equations:

These equations are worst case, with 45° of phase mar-
gin to ensure jitter-free, fixed-frequency operation and
provide a nicely damped output response for zero to
full-load step changes. Some cost-conscious designers
may wish to bend these rules with less-expensive
capacitors, particularly if the load lacks large step
changes. This practice is tolerable if some bench test-
ing over temperature is done to verify acceptable noise
and transient response.

No well-defined boundary exists between stable and
unstable operation. As phase margin is reduced, the
first symptom is a bit of timing jitter, which shows up as
blurred edges in the switching waveforms where the
scope does not quite sync up. Technically speaking,
this jitter (usually harmless) is unstable operation, since
the duty factor varies slightly. As capacitors with higher
ESRs are used, the jitter becomes more pronounced, and
the load-transient output-voltage waveform starts looking
ragged at the edges. Eventually, the load-transient wave-
form has enough ringing on it that the peak noise levels
exceed the allowable output-voltage tolerance. Note that
even with zero phase margin and gross instability pre-
sent, the output-voltage noise never gets much worse
than I

PEAK

R

ESR

(under constant loads).

The output-voltage ripple is usually dominated by the
filter capacitor’s ESR, and can be approximated as
I

RIPPLE

R

ESR

. There is also a capacitive term, so the

full equation for ripple in continuous-conduction mode
is V

NOISE(P-P)

= I

RIPPLE

[R

ESR

+ 1/(2

π

f

C

OUT

)]. In idle mode, the inductor current becomes

discontinuous, with high peaks and widely spaced
pulses, so the noise can actually be higher at light load
(compared to full load). In idle mode, calculate the out-
put ripple as follows:

Transformer Design

(for Auxiliary Outputs Only)

Buck-plus-flyback applications, sometimes called “cou-
pled-inductor” topologies, need a transformer to gener-
ate multiple output voltages. Performing the basic
electrical design is a simple task of calculating turns
ratios and adding the power delivered to the secondary
to calculate the current-sense resistor and primary
inductance. However, extremes of low input-output dif-
ferentials, widely different output loading levels, and
high turns ratios can complicate the design due to par-
asitic transformer parameters such as interwinding
capacitance, secondary resistance, and leakage induc-
tance. For examples of what is possible with real-
world transformers, see the Maximum V

DD

Output

Current vs. Input Voltage graph in the Typical Operating
Characteristics
.

Power from the main and secondary outputs is com-
bined to get an equivalent current referred to the main
output voltage (see the Inductor Value section for para-
meter definitions). Set the current-sense resistor value
at 80mV / I

TOTAL

.

P

TOTAL

= the sum of the output power from all outputs

I

TOTAL

= P

TOTAL

/ V

OUT

= the equivalent output current

referred to V

OUT

L

V

V

V

V

f

I

LIR

Turns Ratio N

V

V

V

V

V

PRIMARY

OUT

IN MAX

OUT

IN MAX

TOTAL

SEC

FWD

OUT MIN

RECT

SENSE

=

Ч Ч

Ч

=

+

+

+

(

)

(

)

(

)

(

)

-

V

R

R

L

V

V

V

R

C

NOISE P P

ESR

SENSE

OUT

IN

OUT

SENSE

OUT

(

)

.

.

[ /

/(

)]

-

-

=

Ч

+

Ч

Ч

+

Ч

0 025

0 0003

1

1

2

C

V

V

V

V

R

f

R

R

V

V

OUT

REF

OUT

IN MIN

OUT

SENSE

ESR

SENSE

OUT

REF

>

+

Ч

Ч

<

Ч

(

/

)

(

)

1