Rough Country RC800 - Manual (Page 7)

7. With jack stands or another method raise bed off of frame just enough to get body spacers in. Be sure to monitor
gas fill lines and take care not to over extend.
8. Install body spacers where factory bolts were removed. For 4 non bolt locations, install the supplied spacers with
the pressed in pin to hold them in place. See Photo 9.
9. Lower bed back on to frame. Install supplied 12mm x 65mm bolts& flat washers in factory mount locations.
10. Using a 19mm tighten all bolts bed bolts.
11. Using a 13mm socket remove spare tire winch. See Photo 10.
12. Install the 2 supplied sleeves and 12mm x 65mm bolts & washers between the spare tire winch and the frame. See
Photo 11. Tighten bolts using 13mm socket.
13. On the bottom of rear bumper measure 1 inch on each side of center gap and mark it. Using body saw cut pieces
off ,only cut 1 inch from side. See Photo 12.
14. On rear bumper mounts, grind the stock pins flat on both front and back sides of the mount. See Photo 13.
15. Clamp the new bumper bracket in place and using the new rear bumper bracket as a guide, mark hole and drill us-
ing 1/2 drill bit. See Photo 14.
PHOTO 9 PHOTO 10
PHOTO 11 PHOTO 12
PHOTO 13 PHOTO 14
1”
INSTALL BED SPACERS REMOVE SPARE WINCH BOLTS
INSTALL SPACER SLEEVES TRIM STOCK BUMPER
GRIND STUDS FLAT DRILL REAR MOUNT