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Rough Country 565.20 User Manual

Page 3

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FRONT INSTALLTION INSTRUCTIONS

1. Block the rear wheels of the vehicle. Raise the front of the vehicle and support the frame with jack stands. Remove

the front wheels and tires and set aside. Position a hydraulic jack under the front axle and raise the jack until the
front suspension begins to compress

2. Disconnect the track bar from the driver side frame bracket, using a 30mm wrench. See Photo 1.
3. Remove the bump stop from the cup shaped bracket. Remove the bracket from the frame rail using 10mm wrench.

See Photo 2.

4. Disconnect the ABS sensor wire from the lower spring seat and the radius arm, using pliers. See Photo 3.
5. Unbolt the brake line brackets from the axle, using a 10mm wrench. Remove the vacuum line from the clamp on the

axle.( If equipped with automatic hubs). See Photo 4

6. Remove the stock brake line from the frame using a 10mm socket. Retain stock hardware. See Photo 5.
7. Using a 19mm wrench, remove the nut, retaining washer and rubber bushing from the both upper shock mounts.

Using a 18mm wrench remove the lower shock bolts. Retain hardware for re-use.

8. Remove the sway bar from the frame using a 15mm socket. See Photo 6. Retain the stock hardware for re-use.
9. Remove the factory stabilizer from the passenger side frame mount using 15mm wrench. Retain hardware for re-

use.

10. Carefully lower the jack until the coil springs are free. Remove the coil springs from the vehicle. Note: use of a coil

spring compressor may be required for spring removal.

Photo 1

Photo 2

Photo 3

Disconnect Vacuum Line (Auto Hubs only)

Photo 4

Photo 5

Photo 6