beautypg.com

High Lifter Radiator Relocation Kit Low Profile - Polaris Sportsman 850 XP (09-13) User Manual

Page 4

background image

4

5. Preassemble the new radiator cover. Assemble the frame using the ¼ x ¾ carriage bolts

(8ea) and ¼ lock nuts (8ea)

6. Once the kit is assembled, place the kit on the front rack and mark the holes that need to

be drilled to allow the kit to be mounted. You will also mark the corners of the cover.
When you mark the corners move in 1” and make another mark. Use these marks to trace
your cut out pattern. A large center portion of the top rack will need to be removed so the
radiator can fit into it. By marking the corners you can use a straight edge to trace out the
pattern that needs to be trimmed. By moving in at an angle 1” you will hide the cut out
portion so that is will not be scene from under the new cover.