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Lincoln Electric POWER FEED IM892-C User Manual

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TABLE OF CONTENTS

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Installation.......................................................................................................................Section A

Technical Specifications .......................................................................................................A-1

Safety Precautions ...............................................................................................................A-2

Location ................................................................................................................................A-2

High Frequency Protection ...................................................................................................A-2

Arclink Control Cable............................................................................................................A-3

Cable Connections ...............................................................................................................A-3

Weld cable Sizes ..................................................................................................................A-4

Coaxial Weld Cable ..............................................................................................................A-4

Electrode Polarity .................................................................................................................A-5

Shielding Gas Connection ....................................................................................................A-5

Changing The Drive Motor Gears ........................................................................................A-6

Wire Drive Configuration ......................................................................................................A-7

Procedure to Install Drive Rolls and Wire Guides ................................................................A-7

Remote Sense Lead Specification .......................................................................................A-8

Loading Spools of Wire ........................................................................................................A-8

Typical System Configurations .............................................................................................A-9

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Operation.........................................................................................................................Section B

Safety Precautions ...............................................................................................................B-1

Graphic Symbols that appear on this Machine or in this Manual .........................................B-1

Definition of Welding Terms .................................................................................................B-2

General Description..............................................................................................................B-2

Duty Cycle ............................................................................................................................B-2

Recommended Processes, Equipment Limitations, Recommended Power Sources ..........B-3

Case Front Controls.......................................................................................................B-4,B-5

On-Off Switch .......................................................................................................................B-6

Making a Weld with Waveform Technology Power Sources ................................B-7 thru B-24

Set-Up Feature Menu for Parameters and Definition ........................................B-25 thru B-32

Procedure/Memory Panel Operation ..................................................................B-33 thru B-35

Dual Procedure/Memory Operation ....................................................................B-36 thru B-38

Internal Controls .......................................................................................................B-39, B-40

Cold Feed / Gas Purge Switch, Light Switch, Heater Switch, Pressure Arm Adjustment ..B-41

2 Step - 4 Step Trigger Operation and Graphics ................................................B-42 thru B-47

Rear Controls .....................................................................................................................B-48

Flow Meter..........................................................................................................................B-49

Operation On Lincnet Power Sources ................................................................................B-49

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Accessories ....................................................................................................................Section C

Factory Installed Equipment.................................................................................................C-1

Drive Roll Kits used ..............................................................................................................C-1

Common Packages with Accessories Used...........................................................C-2 thru C-4

Installation of Water Cooling Kit ...........................................................................................C-5

Water Cooled Guns..............................................................................................................C-6

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Maintenance ....................................................................................................................Section D

Safety Precautions ...............................................................................................................D-1

Routine Maintenance ...........................................................................................................D-1

Periodic Maintenance...........................................................................................................D-1

Calibration Specification.......................................................................................................D-1

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Troubleshooting .............................................................................................................Section E

How to Use Troubleshooting Guide .....................................................................................E-1

Error Fault Codes .................................................................................................................E-2

Troubleshooting Guide ...........................................................................................E-3 thru E-4

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Wiring Diagrams & Dimension Prints ...........................................................................Section F

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Parts Pages ................................................................................................................P-534 Series

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