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Operation, Warning, Smaw (stick) welding – Lincoln Electric POWER FEED IM892-C User Manual

Page 23

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B-7

OPERATION

B-7

M A K I N G A W E L D W I T H WAV E F O R M

TECHNOLOGY POWER SOURCES

The serviceability of a product or structure utilizing

the welding programs is and must be the sole

responsibility of the builder/user. Many variables

beyond the control of The Lincoln Electric Company

affect the results obtained in applying these pro-

grams. These variables include, but are not limited

to, welding procedure, plate chemistry and tempera-

ture, weldment design, fabrication methods and ser-

vice requirements. The available range of a welding

program may not be suitable for all applications, and

the build/user is and must be solely responsible for

welding program selection.

------------------------------------------------------------------------

The steps for operating the Power Wave will vary

depending upon the user interface of the welding sys-

tem. The flexibility of the Power Wave lets the user

customize operation for the best performance.

First, consider the desired welding process and the

part to be welded. Choose an electrode material,

diameter, shielding gas and process (GMAW, GMAW-

P, GMAW-STT™, etc.)

Second, find the program in the welding software that

best matches the desired welding process. The stan-

dard software shipped with the Power Waves encom-

passes a wide range of common processes and will

meet most needs. If a special welding program is

desired, contact the local Lincoln Electric sales repre-

sentative.

All adjustments are made on the user interface.

Because of the different configuration options your

system may not have all of the following adjustments.

Regardless of availability, all controls are described

below.

SMAW (STICK) WELDING

SMAW is most often used for outdoor construction,

pipe welding and general repairs. The wire feeder

controls Amperage, Output Control and Arc Force dur-

ing SMAW welding.

During SMAW welding, the wire feeder sets the weld

parameters and the wire drive remains idle.

The “Volts”-”Trim” control is used to turn the power

Source Output ON or OFF. (See Figure B.3)

SMAW Welding (See Figure B.2)

POWER FEED™ 25M

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OF

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P

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A

V

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3

5

5

1

6

4

3

2

5

K2368-1

Power Wave

®

355M

1

K2202-1

Power Wave

®

455M

K2203-1

Power Wave

®

455M/STT

K2230-1

POWER FEED™ 10M, Bench

Model

2

K2234-1

POWER FEED™ 10M Dual,

Bench

Model

K2536-1,-2,-3

POWER FEED™ 25M

3

K1543-xx

Digital Control Cable

K2683-xx

4

K1842-xx

Weld Power Cable, Lug to Lug

K910-xx

Ground Clamp

5

K909-xx

Electrode Holder

6

K2176-1

Twist-Mate to Lug Cable

Adapter

FIGURE B.2