Lincoln Electric INVERTEC SVM129-B - Manual (Page 124)

ELECTriCAL DiAGrAMs
iNvErTEC ® sTT ® & sTT ® ii
PC Board Assembly - Control - Codes 10151 - 11092 - (G2782)
NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. individual Printed Circuit Board Components are not available from Lincoln Electric. This information is provided
for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the machine.
G-8 G-8
G2782-3
INVE RTER WELDERS
CONTROL P.C. BOARD ASSEMBLY
1:1
G2782-2 DO NOT SCALE THIS DRAWING
EQUIPM ENT TYPE:
SUBJECT:
SCALE:
UF CRM38379-D
1 PAGE ___ OF ___ 1
ENGINEERING CONTROLLED
MANUFACTURER:
No
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED
TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC. PRO PRIETARY & CONFIDENTIAL:
t MATERIAL TOLERANCE (" ") TO AGREE
WITH PUBLISHED STANDARDS.
ON A LL ANGLES IS ± .5 OF A DEGREE
ON 3 PLACE DECIMALS IS ± .002 in. (± 0.05 mm)
ON 2 PLACE DECIMALS IS ± .02 in. (± 0.5 mm)
UNLESS OTHERWISE SPECIFIED TOLERANCE:
MANUFACTURING TOLERANCE PER E2056
REVISED ITEM 3 AND NOTE N.C. CHANGE DETAIL:
REFERENCE: MATERIAL
DISPOSITION: APPROVAL
DATE: PROJECT
NUMBER:
DOCUMENT
NUMBER: DOCUMENT
REVISION: IF PRINTED
@ A1 SIZE
UNITS:
INCH 8-3-2007
FEI
-
DRAWN BY:
ENGINEER:
CLEVELAND
APPROVED:
CONTROL:
D
G27 82 -3
D107,D112,D113,D114,D206
D207,D208,D209,D210,D211
D300,D304,D305,D310,D400
D402,D403,D404,D405,D406
D407,D408,D409,D410,D411
D413,D414,D415,D417,D418
D419
DZ1,DZ2,DZ10,DZ11,DZ15
DZ16,DZ17,DZ18,DZ19
DZ3,DZ8,DZ12
T12702-29 1N4744A 3
DZ4,DZ5 T12702-37 1N4755A 2
DZ6 T12702-53 1N4728A 1
DZ9,DZ20 T12702-27 1N4740 2
N.B. J1 S18248-4 HEADER 1
N.B. J2 S18248-16 HEADER 1
N.B. J3 S18248-6 HEADER 1
N.B. J4,J17 S18248-12 HEADER 2
N.B. J5 S18248-8 HEADER 1
N.B. J27 S18248-10 HEADER 1
N.B. J28 S18248-14 HEADER 1
OCI1,OCI2,OCI3,OCI4,OCI5
OCI6
OCI7
S15000-10 OPTO ISOLATOR 1
Q1,Q2,Q3,Q4,Q6,Q8,Q9,Q10 T12704-68 2N4401 8
Q7 T12704-69 2N4403 1
R108,R162,R498 S19400-2002 20K 1/4W 3
R109,R110,R112,R114,R133
R211,R215,R231,R409,R415
R419,R420,R519
R111,R113,R125,R128,R136
R159,R302,R305,R306,R318
R319,R322,R323,R334,R340
R468,R502,R537,R556,R557
R123,R127,R513,R514
S19400-6812 68.1K 1/4W 4
R124,R448,R449,R469,R476
R511,R520,R533,R534
R126
S19400-5112 51.1K 1/4W 1
R129,R538 S19400-2672 26.7K 1/4W 2
R130,R131,R152,R153,R163
R164,R300,R308,R329,R332
R457,R461,R463
R132,R210,R499,R555
S19400-2212 22.1K 1/4W 4
R134,R200,R345,R427,R428
R432,R436,R532
R135,R423,R490
S19400-2673 267K 1/4W 3
S19400-3921 3.92K 1/4W
S19400-4751
S19400-1001 1K 1/4W
4.75K
S19400-1004 1M 1/4W
S15000-27 OPTOCOUPLER,LOGIC-OUT,DUAL
S19400-4752 47.5K 1/4W
9
13
8
6
13
20
T12199-1 1N4004 31
T12702-19 1N4742A 9
ITEM PART NO. DESCRIPTION REQ'D
R137,R142,R145,R147,R148 S19400-1002 10K 1/4W 43
R213,R214,R233,R236,R237
R240,R310,R312,R314,R316
R320,R324,R325,R330,R331
R333,R403,R412,R414,R431
R435,R444,R445,R455,R475
R478,R509,R510,R527,R528
R529,R536,R539,R540,R551
R561,R563,R564
R138,R406,R495,R508,R541
R542,R543,R544,R545,R546
R547,R548,R549
R139,R157,R337
S19400-2430 243 1/4W 3
R140 S16296-5 10K TRIMMER 1
R141,R146,R530 S19400-8251 8.25K 1/4W 3
R143,R144,R232,R235,R416
R424,R446,R450,R459,R471
R480,R496,R552,R559
R149,R430
S19400-3320 332 1/4W 2
R150 T10812-36 5K 1/2W TRIMMER 1
R151 S19400-6810 681 1/4W 1
R154,R155,R160,R161,R225
R226,R227,R228,R503
R156
S19400-1821 1.82K 1/4W 1
R158,R339,R429 T10812-62 500 1/2W TRIMMER 3
R165,R482,R486,R487,R488 S19400-8250 825 1/4W 5
R201,R202,R203,R204,R205
R230,R434,R466,R483,R484
R492,R500,R501
R206,R207,R208,R209
S19400-26R7 26.7 1/4W 4
R212,R335,R341,R407,R410
R437,R439,R453,R550,R554
R216,R317,R343,R344,R417
R418,R473
R217,R218,R219,R220,R221
R222,R223,R224,R242,R400
R401,R505,R506
R229,R241
S19400-2670 267 1/4W 2
R234,R522,R562 S19400-3323 332K 1/4W 3
R238,R526 S18380-1 THERMISTOR,PTC,56 OHMS,90MA 2
R239 S18380-3 THERMISTOR,PTC,0.08-0.19 OHMS,1.85A 1
R301 T10812-39 50K 1/2W TRIMMER 1
R303,R472 S19400-5621 5.62K 1/4W 2
R304,R313 T10812-67 100K 1/2W TRIMMER 2
R307,R321,R442 S19400-5622 56.2K 1/4W 3
R309,R485,R516,R517,R518 S19400-3322 33.2K 1/4W 5
R311 S19400-3922 39.2K 1/4W 1
R326,R327 S19400-5110 511 1/4W 2
R328,R425,R441 T10812-41 10K 1/2W TRIMMER 3
R338,R452,R474 S19400-2431 2.43K 1/4W 3
R342,R404,R405,R433,R440
R470,R477,R481,R489,R491
R493,R507,R525
R402,R504,R512
S19400-75R0 75 1/4W 3
R408 S19400-1782 17.8K 1/4W 1
10
7
13
13
13
14
9
13
S19400-1000 100 1/4W
S19400-2211 2.21K 1/4W
S19400-1301 1.3K 1/4W
S19400-10R0 10 1/4W
S19400-1502 15K 1/4W
S19400-1501 1.5K 1/4W
S19400-2671 2.67K 1/4W
S19400-1003 100K 1/4W
R411,R494 S19400-6811 6.81K 1/4W 2
R413 S19400-2000 200 1/4W 1
R421 S19400-4753 475K 1/4W 1
R422,R497,R523,R524 S19400-1503 150K 1/4W 4
R426 S19400-3321 3.32K 1/4W 1
R443,R560 S19400-8252 82.5K 1/4W 2
R447 S19400-1372 13.7K 1/4W 1
R451,R553 S19400-2432 24.3K 1/4W 2
R454,R456 S19400-3011 3.01K 1/4W 2
R458 S19400-4750 475 1/4W 1
R467 S18380-4 THERMISTOR,PTC,0.02-0.47 OHMS,0.90A 1
R479 S19400-5620 562 1/4W 1
R515 S19400-15R0 15 1/4W 1
R521 S19400-2213 221K 1/4W 1
W1,W2,W3,W4 S18317-1 0.01 OHM INSULATED JUMPER 4
X1 S15128-15 ??USE H.S. S20590-1?? 1
X2 S15128-12 IC,7915,VOLTAGE REGULATOR 1
X3 M14513-6 IC,CMOS,SAMPLE/HOLD,QUAD 1
X4 S15128-22 IC,OP-AMP,QUAD,LO-NOISE 1
X5,X23,X28 S15128-11 14 PIN QUAD COMPARATOR 3
N.A. X6,X11,X12,X13,X14,X15,X16
N.A. X17,X18,X36
X8 S18395-23 REG. H.S. ASBLY 1
N.A. X9,X10 S15018-9 CMOS MC14538B (SS) 2
N.A. X19 S15018-10 14 PIN I.C. (SS) 1
N.A. X20,X32 S15018-5 16 PIN I.C. (SS) 2
N.A. X21,X22,X30,X31 S15018-6 DIGITAL INTEGRATED CIRCUIT (SS) 4
N.A. X24,X35 S15128-16 IC,LT1014,LINEAR INTEGRATED CIRCUIT 2
X25 M15458-2 IC,3846,PWM CONTROLLER (SS) 1
X26,X33 S15128-10 IC,431,VOLTAGE REF. 2
X29,X34 S15128-4 IC,LM224,OP-AMP 2
S15018-15 14 PIN I.C. (SS) 10
FOR PARTS ORDERS ONLY:
INCLUDE S24698PRINT
CAPACITORS = M FD/VOL T S
RESIST ORS = OH M S
SCHEMATIC REFERENCE - G2781-3G0
NOTES:
N.A.
CAUTION:
THIS DEVICE IS SUBJECT TO DAMAGE BY STATIC
ELECTRICITY. LINCOLN ELECTRIC TO SEE E2454 BEFORE HANDLING.
N.B. DO NOT COAT WITH ENCAPSULATION MATERIAL.
N.C. AFTER COMPLETE ASSEMBLY AND TEST, SEAL TRIMMERS WITH A DROP OF ITEM (3).
N.D. AFTER COMPLETE ASSEMBLY AND TEST, SEAL IC PINS, ON OPPOSITE COMPONENT
SIDE OF BOARD, WITH ITEM (2).
MAKE PER E1911-ROHS
ENCAPSULATE WITH E1844, 2 COATS
TEST PER E3472-C
S
T
T
C
O
N
T
R
O
L
G
2
7
8 2
-3
Q1
Q8
Q7
Q6
Q3
Q4
Q9
Q2
Q1
0
R 2 3 8
R 5 2 6
D107
D112
D113
D114
D 2 0 6
D 2 0 7
D 2 0 8
D209
D 2 1 0
D211
D100
D108
D109
D110
D111
D410
D407
D408
D406
D 4 0 9
D305
D 3 0 0
D 3 0 4
D413
D306
D307
D308
D411
D400
D 4 1 4
D415
D404
D418
D419
D417
D 4 0 5
D 4 0 3
D402 D310
D309
D 2 0 1
D 2 0 2
D 1 0 5
D 1 0 6
D200
D 2 0 3
D 2 0 4
D205
D Z 1
D Z 2
D Z 3
D Z 4
D Z 5
D Z 6
D Z 2 0
D Z 9
D 4 1 6
DZ15
D Z 1 2
D Z 1 1
DZ10
D301
DZ8
DZ19
DZ18
DZ17
D401
D Z 1 6
D 3 0 3
D302
D420
D421
D422
D 1 0 1
D 1 0 2
D103
D 1 0 4
D 4 1 2
D 4 2 3
D424
D 1 1 7
D 1 1 6
D 1 1 5
C100
C108
C 4 2 3
C446
C447
C409
C404
C402
C309
C462
C 4 1 2
C460
C 4 0 0
C452
C451
C419
C 4 4 8
C
4 4 0
C 3 1 3
W4
W3
W2
W1
X 2 5
R 5 3 0
C 1 2 9
R556
R 5 4 0
R 4 0 2
R139
OC
I6
R163
R 1 6 5
R 1 6 4
R331
R 3 3 0
R557
R538
R 5 3 7
C471
R539
C 4 7 4
R 5 5 3 R554
R564
C473
R 5 5 5
R552
C472
R551
R544
R545
R 5 4 6
R547
R548
R 5 4 9
R 5 5 0
R 5 5 9
C475
R560
R 5 6 3
R 5 6 2
R561
R541
R 5 4 2
R 5 4 3
R236
R241
R242
R430
R408
R 3 3 5
R334
C
3 1 1
C303
R307
R306
R415
R416
R344
R 4 9 5
R424
R452
R451
R409
R410
R411
R 4 0 6
R503
R 5 0 2
R498
R497
R494
R 3 2 4
R 4 0 7
R508
R 5 0 4
R 1 5 2
C 1 0 9
X 4
R343
R 4 3 1
R437
R436
R432
R474 R472
R 4 1 8
R 4 1 7
R453
R439 C 4 1 8
C
1 1 7
R156
R158
R479
R536
C308
R473
R414
R 4 1 3
R412
C407
C415 R 3 0 0
C461
C465
R 4 5 6
R 4 5 4
C459
C 4 3 9
C441
C 4 4 2
C 4 6 7
C436
C 4 6 8
C 4 2 5
C426
C427
C 4 2 8
C 4 5 8
C 4 2 4
R
4 2 9
R426
R428
R427
R425
R532
C410 R423
R422
R421 R419
R420
R449
R441
C414
R468
R455
C 4 2 2
R 4 5 9
R458 R 4 5 7
R 5 2 9
R 4 5 0
C470
R499
R442
R447
R448
R444
C417
R445
C450
C416
R440
C453
R496
C455
R520
R 4 9 3
R 4 9 2
C 4 5 4
R 5 3 4
R490
R 4 4 3
R 4 3 5
X 3 0
R 4 9 1
R 4 3 4
R 4 0 4
R 4 0 1
R 4 0 0
R 5 0 6
R 5 0 5 X33
C 4 0 1
R 5 0 1
R 5 0 0
X 3 6
C 3 1 4
R 3 3 7
C312
C 3 1 0
R528
R527
C463
R 5 1 1
R488
R487
R486
R482
X 2 6
R 4 8 4
R 4 8 3
R 3 1 9
R 3 4 1
R 3 4 2
R345
R310
R 3 1 1
R 3 1 6
R 3 2 6
R 3 2 7
R325
R 3 2 9
R 3 3 2
C 4 3 8
C445
C437
R314
C 4 3 4
R
3 2 8
R323
C307
R322
C432
C 3 0 2
R304
R305
R303
C301
C433
R317 C306
R 3 2 0
C435
C 4 4 3
C304
R312
R313
R302 R
3 0 1
X 2 4
X 2 3
X 2 1
X 1 9
X 1 6
X 1 8
X 1 1
X 9 X 1 4 X 1 3
X 1 0
X 1 5 X 2 0
X 1 2
C 4 5 6
C444
X 1 7 R 3 0 9
R 3 0 8
C 4 2 9
X 3 2
R 3 3 3
R340
X 2 2
C 4 0 6
C403
R533
R403
C457
C466
X 3 4
X 3 1 C 4 0 5
R 4 6 9
R 5 0 7
R 4 0 5
R 4 7 7
R485
C469
R481
R480
R475
X 2 9
C449
R 4 7 6
R 4 7 8
R 4 8 9
R 5 1 5
R 5 1 2
R 5 0 9
R 5 2 4
R 5 1 7
R 5 1 6
R523
R525
R510
R 5 2 2
R514
R 5 2 1
R 5 1 8
X 3 5
C
4 6 4
R 5 1 3
R 5 1 9
R 4 6 6 R 4 6 7
R461
R463
C 4 3 0
C 4 1 1
R 4 7 0
C 4 1 3
R 4 3 3
C101
C 2 0 7
X 3
O C I5
O C I4
O C I3
O C I2
O C I1
OCI7
C R 1
C
1 1 1
C
2 0 0
C
1 1 9
C105
C 1 0 3
C102
R 1 4 0
X 1 X 2
X 2 8
X 5
X 6
C104
C206
C203
C202
C201
C120
C118
C 1 1 6
C 1 1 2
C121
C107
C205
C106
R239
C211
C204
C 1 2 8
C 1 2 7
C 1 2 6
C125
C 1 2 4
C 1 2 3
C122
R209
R208
R 2 0 7
R 2 0 6
R230
R205
R204
R203
R202
R201
R200
R134
R235
R232 R144
R 1 4 3
R 2 4 0
R237
R233
R214
R213
R148
R 1 4 7
R 1 4 5
R 1 4 2
R 1 3 7
R 2 2 4
R 2 2 3
R 2 2 2
R 2 2 1
R 2 2 0
R 2 1 9
R 2 1 8
R 2 1 7
R 1 2 4
R162
R108
R212
R 2 2 8
R 2 2 7
R 2 2 6
R 2 2 5
R 1 6 1
R 1 6 0
R 1 5 5
R 1 5 4
R 1 4 9
R138
R 2 2 9
R157
R210
R 2 1 6
R 1 3 1
R 1 3 0
R 2 3 4
R 1 2 6
R231
R215
R211
R133
R 1 1 4
R 1 1 2
R110
R109
R159
R136
R 1 2 8
R 1 1 3
R111
R150
R 1 4 6
R 1 4 1
R127
R 1 2 3
R 1 5 1
C114
C113
J3 J2 J28 J27 J5 J17 J4 J1
X8
R321
C 3 0 5
R 3 1 8
R 4 7 1
R446
R 3 3 9
R 3 3 8
C300
C
1 1 5
C110
R 1 2 5
R 1 3 5
R 1 5 3
R 1 2 9
R 1 3 2
1
N.D., 9 PLACES
P.C. BOARD BLANK INFORMATION
BUY COMPLETE AS G2782-G
(4 LAYER BOARD PER E3281)
(MAKES TWO BOARDS PER PANEL; SEE ELECTRONIC FILE FOR
INFORMATION)
G2 7 8 2 -3 G0
IDEN T I FICA T I ON CODE
M A N U FACT U RED AS
PART N O.
ALL COMPONENTS AND MATERIALS USED IN THIS ASS EMBLY
ARE TO BE RoHS COMPLIANT PER E4253.
ITEM PART NO. DESCRIPTION REQ'D
1 SEE BLANK INFO CONTROL P.C. BD. BLANK 1
2 E2861 SEALANT 1 oz.
3 E4018 SEALANT .2 oz.
4 S20590-1 HEATSINK 1
C100 T11577-58K .0047/3000V 1
C101 S13490-76 .001/400 1
C102,C103,C105,C301,C472 S16668-3 100pF/100 5
C104,C414,C422 S16668-6 4700pF/50 3
C106,C205,C303,C305,C306
C470,C471
C107,C121,C122,C123,C124
C125,C126,C127,C128,C129
C204,C211,C307,C308,C411
C413,C424,C425,C426,C427
C428,C429,C430,C432,C433
C434,C435,C436,C437,C438
C439,C441,C442,C443,C444
C445,C450,C456,C457,C458
C459,C466,C467,C468
C108,C419
S13490-19 1.8/20 2
C109,C110,C416 S16668-7 820pF/50 3
C111,C311 S13490-121 1000/35 2
C112,C116,C118,C120,C201
C202,C203,C206,C300,C302
C304,C312,C314,C401,C403
C405,C406,C415,C449,C453
C454,C455,C461,C463,C473
C474
C113,C114,C310
T11577-52K .0047 or .005/1400 3
C115 S13490-66 47/35 1
C117,C119 S13490-93 27/35 2
C200,C464 S13490-94 .33/200 2
C207 S13490-73 20/50 1
C309,C400,C402,C404,C409
C412,C423,C446,C447,C448
C451,C452,C460,C462
C313
S13490-197 82/35 1
C407 S16668-10 4700pF/50 1
C410 S16668-2 47pF/100 1
C417,C475 S16668-4 2700pF/50 2
C418 S13490-126 .018/50V 1
C440 S13490-25 4.7/35 1
C465,C469 S13490-104 39uF/20V 2
CR1 S13929-8 RELAY,DPDT,12VDC 1
D100,D108,D109,D110,D111
D306,D307,D308,D309
D101,D102,D103,D104,D115
D116,D117,D412,D423,D424
D105,D106,D200,D201,D202
D203,D204,D205,D301,D302
D303,D401,D416,D420,D421
D422
9
10
16
7
44
26
14
T12705-34 1N4936
T12199-2 1N4007
T12705-22 1N914
S16668-5 .022/50
S13490-42 1.0/35
S16668-8 330pF/100
S16668-11 .1/50
0
.20
1.42
4.00
4.42
7.50
8.00 ±.05
0 .20 2.20 2.75 3.65 3.70 5.50 7.30 8.25 10.80
11.00 ±.05
R
etur
n
to
Section
T
OC
R
etur
n
to
Section
T
OC
R
etur
n
to
Section
T
OC
R
etur
n
to
Section
T
OC
R
etur
n
to
Mast
er
T
OC
R
etur
n
to
Mast
er
T
OC
R
etur
n
to
Mast
er
T
OC
R
etur
n
to
Mast
er
T
OC