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Intel WiFi Link 5100 User Manual

Page 3

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Intel

®

5100 Memory Controller Hub Chipset for Communications, Embedded, and Storage Applications

July 2008

TDG

Order Number: 318676-003US

3

Intel

®

5100 MCH Chipset

Contents

1.0

Introduction ..............................................................................................................6
1.1

Design Flow........................................................................................................6

1.2

Definition of Terms ..............................................................................................7

1.3

Related Documents .............................................................................................8

1.4

Thermal Simulation .............................................................................................9

2.0

Packaging Technology ...............................................................................................9
2.1

Package Mechanical Requirements....................................................................... 11

3.0

Thermal Specifications ............................................................................................ 12
3.1

Thermal Design Power (TDP) .............................................................................. 12

3.2

Case Temperature ............................................................................................. 12

4.0

Thermal Solution Requirements............................................................................... 12
4.1

Characterizing the Thermal Solution Requirement .................................................. 12

5.0

Thermal Metrology .................................................................................................. 15
5.1

MCH Case Measurement..................................................................................... 15
5.1.1

Supporting Test Equipment...................................................................... 15

5.1.2

Thermal Calibration and Controls.............................................................. 16

5.1.3

IHS Groove ........................................................................................... 16

5.1.4

Thermocouple Conditioning and Preparation............................................... 18

5.1.5

Thermocouple Attachment to IHS ............................................................. 18

5.1.6

Curing Process ....................................................................................... 22

5.1.7

Thermocouple Wire Management.............................................................. 23

5.2

Power Simulation Software ................................................................................. 24

6.0

Reference Thermal Solution..................................................................................... 24
6.1

AdvancedTCA* Reference Heatsink ...................................................................... 25
6.1.1

Thermal Performance.............................................................................. 25

6.1.2

Mechanical Design Envelope .................................................................... 25

6.1.3

Board-level Components Keepout Dimensions ............................................ 26

6.1.4

Torsional Clip Heatsink Thermal Solution Assembly ..................................... 26

6.1.5

Heatsink Orientation ............................................................................... 27

6.1.6

Extruded Heatsink Profiles ....................................................................... 27

6.1.7

Mechanical Interface Material................................................................... 27

6.1.8

Thermal Interface Material....................................................................... 27
6.1.8.1

Effect of Pressure on TIM Performance......................................... 28

6.1.9

Heatsink Clip ......................................................................................... 28

6.1.10 Clip Retention Anchors ............................................................................ 28
6.1.11 Reliability Guidelines............................................................................... 28

6.2

CompactPCI* Reference Heatsink ........................................................................ 29

6.2.1

Component Overview.............................................................................. 29

6.2.2

Thermal Solution Performance Characteristics ............................................ 30

7.0

Reliability Guidelines ............................................................................................... 30

A

Mechanical Drawings............................................................................................... 31

B

Thermal Solution Component Suppliers ................................................................... 40