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Generator wiring diagram (single phase), Generator saddle box circuit breaker box, Control box – Multiquip 20 KW Standby Generator MQP20P User Manual

Page 43

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MQp20p STaNDBY geNeRaTOR • OpeRaTiON aND paRTS MaNual — Rev. #1 (11/28/11) — page 43

gEnEratOr WIrIng DIagraM (SIngLE PhaSE)

D+

B+

ALTERNATOR

WHT/BLU

10 AWG RED/GRN

STARTER

SOLENOID

WHT

10 AWG ORG

6 AWG RED

6 AWG RED

6 AWG RED

PLUG

BLK

GRN

WHT

CONNECT TO

120 VAC, 60 Hz

POWER

500W

JACKET WATER HEATER

WHT/RED

VOLTAGE REGULATOR

BASLER SE350

7

6

CURRENT

TRANSFORMER

(L2)

CURRENT

TRANSFORMER

(L1)

(SPARE)

5 AMP

5 AMP

NOT USED

F+

F-

EXCITER FIELD

(STATOR)

(+)

(-)

DC INPUT

MAIN FIELD

(ROTOR)

SINGLE PHASE

AC OUTPUT

EXCITER ARMATURE

(ROTOR)

ROTATING RECTIFIER

SINGLE-PHASE

FULL BRIDGE

(+)

(-)

DC

INPUT

MAIN ARMATURE

(STATOR)

T4

L1

T2
T3

T4

L2

NEU.

120 VAC

120 VAC

SINGLE PHASE, 240 VAC

60 Hz OUTPUT

3

4

L2

L1

NOT USED

CONNECT TO LOAD VIA

CAMLOK ASSEMBLY

100 AMP 3-POLE

CIRCUIT BREAKER

#4 AWG WHITE

STAGE AND LIGHTING

CABLE (NEUTRAL)

#4 AWG GREEN

STAGE AND LIGHTING

CABLE (GROUND)

#10 AWG GREEN CONNECT

TO GENERATOR SADDLE

BOX GROUND (BOND) POINT

5 AMP SLOW BLOW

BLK

RED

T1

T2

T3

L2

L1

NEUTRAL

CONNECTION STUD

TERMINAL BLOCK

VOLT

COARSE STAB U/F

USE #4 AWG BLACK STAGE AND LIGHTING CABLE (L1)

NOTES:

1

2

1

2

USE #4 AWG RED STAGE AND LIGHTING CABLE (L2)

3

3

USE JUMPER TO SELECT FOR 60 Hz OPERATION

WHT/BRN

BRN/WHT

GREEN

RED/BLK

RED/BLU

RED/YEL

GRY/RED

GRY/WHT

GRY/GRN
GREY

WHT/BLU

WHT/RED

YEL/BRN

REMOTE

VOLTAGE ADJ.

REMOTE

VOLTAGE ADJ.

FUSE

EXITER

FIELD

INPUT

3.5 AMP

BATTERY CHARGER

+12 VOLT

BATTERY

ENGINE GROUND

POINT (E1)

CONNECT TO

120 VAC, 60 Hz

POWER

BLK

GRN

WHT

PLUG

1/0 BLK

10 AWG BLK

10 AWG RED

STARTER

MOTOR

1/0 RED

(B)

(S)

CHASSIS GND

GENERATOR

SADDLE BOX

CIRCUIT BREAKER BOX

PROGRAMMABLE

OUTPUT #1

GLOW PLUG

PROGRAMMABLE

OUTPUT #2

UNUSED

PROGRAMMABLE

OUTPUT #3

UNUSED

29

30

MP2

MAGNETIC

PICKUP

MP1

SH2-WHT
SH2-BLK

SH3-BLK

SH3-RED

GAC 5500

GOVERNOR

CONTROLLER

WHT/RED

WHT

BLU/BRN

BLU/BRN

SH1-SHD

SH1-BLK
SH1-WHT

THOMPSON TECHNOLOGY

MEC20 CONTROLLER

RED/GRY

WHT/RED

RED/GRY

WHT/BLU

RUN

RUN

CRANK

CRANK

19

18

23

24

TWISTED PAIR

SH1-SHD

RED/GRY

WHT/GRY

31

32

34

35

PROGRAMMABLE

OUTPUT #4

UNUSED

COMMON FAIL

21

22

25

26

BATT +

B+

YEL/BLU

BLU/ORG

GRN/BLU

BLU

YEL/WHT

YEL/RED

YEL/ORG

YEL

RED/GRY
RED/GRY
WHT/GRN

WHT

PUR/WHT

38

B-

B-

BATT -

GND.

ENGINE TEMP SEND

OIL PRESS. SEND

GRY/RED

WHT

WHT

37

3

2

INPUT #3

LOW FUEL WARNING

INPUT #2

RUPTURE BASING WARNING

INPUT #1

LOW COOLANT LEVEL

1

PURPLE

WHT/BLK

BLK/GRY

BLK/ORG

WHT

LOW COOLANT

RELAY

13

14

BLK/PINK

5

9

WHT

19

21

22

9

10

20

BLK/ORG

WHT/BRN

BRN/WHT

GREEN

RED/BLK

RED/BLU

RED/YEL

GRY/RED

GRY/WHT

GRY/GRN
GREY

BLK/WHT

BLK/YEL

CT COM

CT L3+

CT L2+

CT L1+

GEN L1

GEN L2

GEN L3

GEN NEU.

IN

IB

IC

IA

VA
VB
VC
VN

REMOTE START

REMOTE START

16

17

TB1

B+

B-

GND.

J2

J17

J1

CAT 5 ETHERNET

J6

8

REMOTE ST AR T CONT ACTS

CLOSE TO ST

AR T IN AUTO

LOW COOLANT

LEVEL SENSOR

OPEN WHEN WET

CLOSED WHEN DRY

BLUE

RED

WHT/RED

BLACK

(E1)

(E1)

(E1)

G

G

(E1)

23

24

25

26

30

29

28

27

31

32

CASE GROUNDED

GLOW PLUG

ELEMENTS

GLOW PLUG

RELAY

LOW FUEL SWITCH

OIL PRESSURE SENDER

COOLANT TEMPERATURE

SWITCH

RUPTURED BASIN SWITCH

11

12

13
14
15

10 AMP

1
2

3

SH1-BLK

SH1-SHD

SH1-WHT

TWISTED PAIR

BLU/BRN

WHT/GRY

6 AWG BLU

(E1)

6 AWG RED

126

FLYWHEEL

GEAR TEETH

MAGNETIC

PICK-UP

BRN/BLU

BRN/BLU

WOODWARD

GOVERNOR

ACTUATOR

ENGINE GROUND

POINT (E1)

17

6

5

4

16

WHT/BLU

WHT/RED

WHT

7

3 AMP DIODE

47 OHM, 5W

TB1

G 10

10 AWG RED/GRN

FREQUENCY ADJUST

POTENTIOMETER

5K OHM 10 TURN

YEL/BRN

35

18

33

34

36

37

38

39

40

THOMPSON MEC20

EXPANSION MODULE

TB1

VOLTAGE FINE ADJUST

POTENTIOMETER

2K OHM 10 TURN

(SPARE)

WHT/GRN

14 AWG RED/GRY

(R1)

BRN/WHT

1

2

3

WHT/BRN

cw

3

2

1

CONTROL BOX

GREEN

RED/BLK

RED/BLU

RED/YEL

GRY/RED

GRY/WHT

GRY/GRN
GREY

PUR/WHT

PURPLE

WHT/BLK

BLK/GRY

BLU/BRN

(E1)

CUSTOMER CONNECTIONS

CONNECT DIRECTLY TO EXPANSION

MODULE TERMINALS

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

U

V

W

X

Y

Z

A1

B1

C1

D1

E1

F1

G1

H1

100:5

100:5

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