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Intermediate problem solving – Graco Inc. 231-353 User Manual

Page 17

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17

Intermediate Problem Solving

TYPE OF PROBLEM

WHAT TO CHECK

If check is OK, go to next check

WHAT TO DO

When check is not OK, refer to this column

Spray Pattern Variations

1. Spray tip worn beyond sprayer pressure capa-

bility.

1. Replace spray tip.

NOTE: A smaller size tip will provide

longer life.

2. Check transducer (29) for wear or damage.

2. Replace transducer. See page 31.

3. Check pressure control (64) for smooth opera-

tion.

3. Replace pressure control. See page 30.

4. Check Low output section, page 16.

Motor Is Hot and Runs

Intermittently

1. Determine if sprayer was operated at high pres-

sure with small tips, which causes excessive

heat build up.

1. Decrease pressure setting or increase tip

size.

2. Be sure ambient temperature where sprayer is

located is no more than 90

_

F (32

_

C) and

sprayer is not located in direct sun.

2. Move sprayer to shaded, cooler area if

possible.

3. Check motor.

3. Replace motor. See page 26.

Building Circuit Breaker

Opens As Soon As Sprayer

Switch Is Turned On.

1. Check all electrical wiring for damaged insula-

tion, and all terminals for loose fit or damage.

Also check wires between pressure control and

motor. See page 26.

1. Repair or replace any damaged wiring or

terminals. Securely reconnect all wires.

2. Check for missing motor brush inspection plate

gasket (see page 18), bent terminal forks or

other metal to metal contact points which could

cause a short.

2. Correct faulty conditions.

3. Check motor armature for shorts. Use an arma-

ture tester (growler) or perform motor test. See

page 18. Inspect windings for burns.

3. Replace motor. See page 26.

4. Check motor start board (47) by substituting

with a good board.

CAUTION: Do not perform this check until

motor armature is determined to be good. A

bad motor armature can burn out a good board.

4. Replace board. See page 27.

Circuit breaker opens after

sprayer operates for 5 to 10

minutes.

1. Check ‘Basic Problems – Electrical’ on page

14.

Building circuit breaker

opens as soon as sprayer

is plugged into outlet and

sprayer is NOT turned on.

1. Check ON/OFF switch (52).

Be sure sprayer is

unplugged! Disconnect wires from switch.

Check switch with ohmmeter. The reading

should be infinity with ON/OFF switch OFF,

and zero with switch ON.

CAUTION: A short in motor circuit can damage

switch and or motor start board (47).

1. Replace ON/OFF switch. See page 27.

2. Check electrical supply with volt meter. Meter

should read 105–125 VAC.

2. If voltage is too high, do not operate

sprayer until corrected.

Unit will not run on gener-

ator but does run on AC

power

Check the generator’s peak voltage. This sprayer will

not run if the peak voltage is above 190V.

Use AC power or a different generator