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20 replacement of parts – Glow-worm Xtramax User Manual

Page 40

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4000116705-2

9350

9523

9524

SIDE

SECURING RODS

SECURING
BAR

BLADE

INJECTOR

20 Replacement of Parts

Diagram 20.13

20.21 Overheat thermostat

Before starting refer to the front of Section 20 Important
information.

• Remove the front panel, refer to Section 17.3.

• Remove sealed chamber cover, refer to Section 17.4.

• Locate high limit thermostat on heating flow pipe on left hand
side of boiler, see part of diagram 17.4.

• Disconnect electrical connection from thermostat

• Unclip thermostat from heating flow pipe.

• Fit replacement thermostat in reverse order to removal. (Use
heat sink compound supplied).

• Refit connection to thermostat.

20.22 Combustion chamber insulation

Before starting refer to the front of Section 20 Important
information.

• Remove the front panel, refer to Section 17.3.

• Remove sealed chamber cover, refer to Section 17.4.

• Remove combustion chamber cover, refer to Section 17.7.

• Remove main heat exchanger, refer to Section 20.19.

• Remove fan and loosen flue hood, refer to relevant parts of
Section 17.9.

Front panel insulation

• Bend back small retaining lugs, remove the front insulation
panel free from retaining lugs on combustion chamber cover.

Rear panel insulation

• Pull rear insulation panel free from retaining lug at rear of
combustion chamber by tilting forward.

Side Panels

Note: Rear panel must be removed first.

• Pull out side panels free from retaining lugs at side of
combustion chamber by tilting sideways.

20.23 Burner

Before starting refer to the front of Section 20 Important
information.

• Remove the front panel, refer to Section 17.3.

• Remove sealed chamber cover, refer to Section 17.4.

• Lower the control panel, refer to Section 17.5.

• Remove combustion chamber cover, refer to Section 17.7.

• Remove burner, refer to Section 17.8.

Assemble replacement burner, supplied in parts, as follows:

• Fit burner injectors to burner injector bar and tighten.

Note: Make sure that injector size, marked on each injector, is
the same as that given in ‘Section 1 Technical Data’ for the
type of gas being used.

• Fit injector bar into burner, secure with retaining rods.

• Fit replacement burner.

Note: To aid in assembling the burner, refer to Section 20.24.