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Fig.1, Fig.2, Introduction – Sealey SR20 User Manual

Page 2: Specification 5. applications 4. contents, Operation

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2. INTRODUCTION

Power Supply: . . . . . . . . . . . . . . . . . . . . . .230V

Mains Fuse: . . . . . . . . . . . . . . . . . . . . . . . . .16A

Power at 50%: . . . . . . . . . . . . . . . . . . . . .0.8kW

Maximum Welding Power: . . . . . . . . . . . . . 6kW

Maximum Short Circuit Current:. . . . . . . .2500A

Weight: . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.9kg

3. SPECIFICATION

5. APPLICATIONS

4. CONTENTS

fig.1

5.1.

Nails and washers

A nail or washer, depending on accessibility, is welded to a damaged panel to enable the panel to be pulled back into shape with the

slide hammer (figs.3 & 4). The washer electrode (fig.1.6) has a magnet to hold the washer in place prior to welding and should be

used in conjunction with the extension electrode (fig.1.9 & fig.2). When reshaping is completed, cut and grind off nail or washer to

give a smooth finish.

5.2. Heating

The heating electrode (fig.1.8) is used to locally heat and shrink out minor panel defects. This electrode should be used in conjunction

with the extension electrode (fig.1.9).

6. OPERATION

WARNING! Ensure that you read and understand the safety instructions in Section 1.

Introduction.

If you are not familiar with the SR20 or with stud welding, we recommend that you practice the following procedure before attempting

any actual task. When welding, you will find that the trigger operation time is very short. Leave approximately 1 minute between each

use to allow gun to cool. Practice on a scrap panel before attempting the actual work. Proceed as follows:

6.1. Welding.

6.1.1. Disconnect from power supply. Screw side handle to left or right side of gun, as required.

6.1.2. Attach the appropriate electrode (see Section 5). If using either of the electrodes (figs.1.6 or 1.8), also fit extension electrode (fig.1.9),

- see fig.2.

Note: Electrodes are copper, DO NOT over tighten or threads will be damaged.

A welder of exceptional quality for fast, efficient body repairs. Allows the quick removal of dents, without holes, or the need to remove interior trim.

Amazing pulling power - even on heavier gauge panels. Welds on nails and washers.

Original Language Version

SR20.V3 Issue: 1 - 07/07/14

1.

Welding Gun.

2. Case.

3.

Slide Hammer.

4.

Electrode for Ø2mm nails.

5.

Electrode for Ø2.5mm nails.

6.

Washer Electrode.

7.

Washer Hook.

8.

Heating Electrode.

9.

Extension Electrode for use with items 6 & 8.

10. Nails Ø2mm (200).

11. Nails Ø2.5mm (200).

12. Washers Ø16mm (50).

© Jack Sealey Limited

fig.2