Sealey TH003 - Manual (Page 2)

4. ASSEMBLY
4.2 Assembly (tools required 2x13mm and 2x17mm spanners, thin nosed pliers).
4.2.1. Fit castor mounting frame (item 2) to stub axle frame (item 1) at pivot point shown in fig.4. DO NOT overtighten fixings to allow the
two frames to pivot freely.
4.2.2 Clean stub axles and slide on pneumatic wheels (item 10) in fig.4. Push in hub caps (item 12) in fig.6 to retain wheels.
4.2.3 Fit castor assemblies (item 11) to plate shown in fig.1 with M10 hexagon screws, nuts and washers. (17mm spanner)
4.2.4 Slide two adaptor tubes (item 4) through the tee joints of stub axle frame. The single hole is at the top as shown in fig.3.
4.2.5 Slide two collars (item 7) up the adaptor tubes from the base to the lower tee joint in fig.1 and fig.5. Pass an M8 X 45 bolt through the
collar and tee joint both sides and loosely fit the stiff nuts and washers. This will require two 13mm spanners.
4.2.6 Fit the two handlebars and lever combination (item 3) with M8 X 45 bolts, stiff nuts and washers clamping tightly without crushing tube
ends. Note the orientation of the levers.
4.2.7 Clamp the previously mentioned fixing in 4.2.5 without crushing collar.
4.2.8 Fit the jaws (item 5 & 6) to the bottom of the adaptor tubes, pass an M8 X 45 bolt through the jaw sleeve and clamp without crushing
with the stiff nuts and washers. Hook over tension springs (item 9) with thin nosed pliers, spring shown in fig.5.
4.2.9 Fit the ergonomic angle adjustment bar (item 13) with "U" bolts, clamp plates, M8 stiff nuts and washers. DO NOT overtighten fixings,
the bar is only a spacer. Fitting of the angle adjustment bar is recommended only, and if preferred by the user it can be removed (by
the user).
4.2.10 If not supplied fitted, push on supplied handle grips (item 8) and end caps (item 22).
General fitting notes.
Fit washer on hexagon nut side, hold bolt or screw with a spanner and tighten hexagon nut with another spanner. Some bolted frame
joints may not fully clamp making the joint rigid. Provided the fixings are tight, small backlash movements in the levers or frame are not
critical to the function of the trolley.
4.1 Check contents.
4.1.1 E mpty contents of packaging and display on a bench top to identify and check for missing or damaged parts. In the unlikely event of
missing or damaged parts, consult your Sealey Dealer immediately.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534 [email protected]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park ,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Original Language Version
TH003 Issue: 1 - 10/04/13 © Jack Sealey Limited 2013
Environmental Protection.
Recycle unwanted materials instead of disposing of them as waste.
All tools, accessories and packaging should be sorted, taken to a recycle centre and disposed of in a manner which is compatible
with the environment.
When the product is no longer required, it must be disposed of in an environmentally protective way.
Contact your local solid waste authority for recycling information.
5. OPERATION
6. MAINTENANCE
5.1 From the operator side of the trolley in fig.1 tilt the handlebars toward you and lower until the angle adjustment bar (13) comes into
contact with the swivel castor frame (2).
5.2 Transport the trolley using the non gripped handlebars NOT the jaw sweep gripped levers. Avoid collisions which could damage jaws.
5.3 Before presenting the trolley to the load, stack the tyres vertically and centrally on a flat horizontal surface. Remember the maximum
load is 200kg, the largest wheel diameter is approximately 900mm, with a maximum stack height of approximately 1400mm.
5.4 The jaws offer a low profile flat wedge and by use of the jaw sweep levers the trolley can be manoeuvred beneath the stack.
Further manipulation of the jaw sweep levers will enable the circumference of the bottom tyre to contact the curved flanges of the
jaws. It may be necessary with low profile tyres especially to improvise this location method.
5.5 When fully nested, place one foot on the swivel castor frame (now the fulcrum) and both hands on the jaw sweep levers. Raise the
stack slowly (raising the stack quickly affectively increase load forces, and could damage jaws) by lowering the trolley frame until
the angle adjustment bar contacts the swivel castor frame. Naturally remove your foot from the swivel castor frame in this action.
5.6 Transport the load using the non gripped handlebars NOT the jaw sweep gripped levers.
5.7 On arrival at the required area, lower the stack of tyres to the ground level by raising the handlebars slowly to the vertical position.
5.8 Manipulation of the jaw sweep levers will enable removal of the trolley. Some improvisation may be required.
6.1 Maintain tyre pressures, 1.5bar maximum (20psi)
6.2 Check security of frame and jaw fixings, frame and jaw welds especially condition of jaws.
6.3 Check for missing springs.
6.4 Wipe frame clean after use with a mild detergent and moist cloth. Allow to dry before storage in a dry child proof, safe location.
Parts support is available for this product. To obtain a parts listing and/or diagram,
please log on to www.sealey.co.uk, email [email protected] or telephone 01284 757500.