Sealey RE300 - Manual

InstructIons for:
COIL SPRING COMPRESSOR -
AIR OPERATED 1000KG
Model no:
RE300
thank you for purchasing a sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
GENERAL SAFETY.
 WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using
this equipment.
 WARNING! Wear approved safety hand and eye protection (standard spectacles are not adequate).
 WARNING! TRAPPING DANGER – Keep hands and fingers away from the spring and compressing jaws in use.
 Keep the work area clean, uncluttered and ensure there is adequate lighting.
 Maintain correct balance and footing. ensure the floor is not slippery and wear non-slip shoes.
 remove ill-fitting clothes. remove ties, watches, rings, other loose jewellery. contain and/or tie back long hair.
 Wear appropriate protective clothing.
 familiarise yourself with the applications, limitations and potential hazards of the spring compressor.
 DO NOT force the spring compressor to achieve a task it was not designed to perform.
 DO NOT allow untrained persons to use the spring compressor.
PRE-OPERATIONAL SAFETY.
 Apply grease to the front and rear faces of the main upright to assist the smooth action of the compressor.
 DO NOT operate compressor if parts are damaged or missing as this may cause failure and/or personal injury.
 Before commencing compression, make visual inspection of machine to ensure pins are securely positioned and that
there is no sign of wear or fatigue – if found, do not use and refer to your local sealey dealer for advice and replacement parts.
 ensure jaw locating pins are properly positioned and safety clips are attached correctly.
 Before commencing compression of spring, ensure coils of the spring are seated securely in the jaws of the compressor and
cannot slide out during compression.
 ALWAYS ensure that the safety guard locks in place, and also use the chain to secure the spring safely.
OPERATIONAL SAFETY.
 When applying compression to the spring, always stand to one side of the compressor.
 DANGER! Stop compressing the spring before the coils touch.
 Before attempting to remove top cap nut, always use a tool or similar to test if the compression has been relieved, Do not use
your hands / fingers.
 We recommend the use of purpose made strut tools to remove the top-nut from the shock piston.
 once compressed, and the strut removed, we recommend releasing the tension on the spring. do not leave the spring
under compression in the machine unattended and do not leave in compression for prolonged periods, i.e. overnight.
 Before releasing the compression ensure that the top strut-nut is securely tightened to the manufacturer's tolerance.
 release the compression slowly keeping your hands and fingers away from the spring assembly.
 Be sure that the tension on the spring is fully controlled by the strut assembly before removing it from the jaws of the
compressor.
POST OPERATIONAL SAFETY.
 When not in use, clean and store the spring compressor in a safe, dry, childproof location.
 Maintain the spring compressor in good condition. replace or repair damaged parts. Use genuine parts only.
Unauthorised parts may be dangerous and will invalidate the warranty.
1. SAFETY INSTRUCTIONS
3. TECHNICAL SPECIFICATION
Maximum load: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1000kg
upper Yoke travel: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420mm
spring diameters: . . . . . . . . . . . . . . . . . . . . . . . . . 102-165mm
Actuation: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .foot Pedal
Maximum Air Pressure: . . . . . . . . . . . . . . . . . . . . 116psi (8bar)
fast and safe compression of road springs. 1000kg Air operated unit with safety locking guard. supplied with two
interchangeable plastic coated lower yokes and a suspension strut clamp. fits a wide range of spring configurations and
diameters. Also features a strut locating platform for easy movement of the suspension strut to avoid unnecessary lifting.
2. INTRODUCTION
Original Language Version re300 Issue: 1 - 30/11/09
unpack the spring compressor carefully, it will be necessary for two people to do this.
4.1. Assemble the spring compressor as follows:
4.1.1. lay out all of the parts ready for assembly.
4.1.2. fit the two feet to the bottom of the frame with the wheels facing rearwards. use four allen bolts, flat washers, spring
washers and domed nuts, to secure in place.
NOTE: the one longer bolt is fitted in position as shown in fig.1.
4.1.3. using two people, stand the unit onto it's feet, taking care when the wheels come into contact with the floor as the unit's
weight might become unstable.
4. ASSEMBLY & PREPARATION