Sealey TL95 - Manual

InstructIons for:
Timing lighT Diesel ConverTer Box
Model no:
Tl95
thank you for purchasing a sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
1. sAFeTY insTrUCTions
IMPORTANT: PleAse reAD These insTrUCTions CAreFUllY. noTe The sAFe oPerATionAl reQUiremenTs, WArnings & CAUTions.
Use The ProDUCT CorreCTlY AnD WiTh CAre For The PUrPose For WhiCh iT is inTenDeD. FAilUre To Do so mAY CAUse
DAmAge AnD/or PersonAl inJUrY AnD Will invAliDATe The WArrAnTY. PleAse KeeP insTrUCTions sAFe For FUTUre Use.
DANGER! - BE AWARE, LEAD-ACID BATTERIES GENERATE
EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION.
FOR THIS REASON IT IS VERY IMPORTANT TO READ AND
FOLLOW THESE INSTRUCTIONS CAREFULLY, EACH TIME YOU
USE THE CONVERTER BOX AND ASSOCIATED EqUIPMENT
Follow these instructions and those published by the battery
manufacturer and the maker of any equipment you intend to use in
the vicinity of the battery. Remember to review warning marks on all
products and on engines. ,
1.1. PersonAl PreCAUTions
3 ensure there is another person within hearing range of your
voice and close enough to come to your aid should a
problem arise when working near a lead-acid battery.
3
Wear safety eye protection and protective clothing.
Avoid touching eyes while working near battery.
3 Have fresh water and soap nearby in case battery acid
contacts skin, clothing, or eyes.
3
Wash immediately with soap and water if battery acid
contacts skin or clothing. If acid enters eye, flush eye
immediately with cool, clean running water for at least
15 minutes and seek immediate medical attention.
3
remove personal metallic items such as rings, bracelets,
necklaces and watches. A lead-acid battery can produce a short
circuit current high enough to weld a ring or the like to metal and
may cause severe burns.
3
ensure hands, clothing (especially belts) are clear of fan blades
and other moving or hot parts of engine, remove ties and contain
long hair.
7
Do noT smoke or allow a spark, or flame, in the vicinity of
battery, engine or fuel injection pump.
3
remember that when used in conjunction with a timing light,
the flashing from the light can ‘freeze’ rotating components.
Do noT be tempted to touch an apparently stationary
component which is, in fact, rotating.
p
WArning! When ignition is on Do noT touch any ignition
components - very high voltages are present.
1.2.
generAl sAFeTY insTrUCTions
p
WArning! When running an engine in an enclosed space
ensure adequate ventilation or ducted exhaust. exhaust
gases kill.
3
Keep children and unauthorised persons away from the working area.
3
ensure vehicle transmission is in ‘neutral’ (manual) or ‘Park’
(automatic) and the parking brake is applied.
3
ensure the ignition is switched off before attaching the power
clamps to the battery.
3
Keep tools and other items away from the engine and ensure that
you can see the battery and working parts of engine clearly.
3 If the battery terminals are corroded or dirty, clean them before
attaching any clamps.
p
WArning! DO NOT allow metal tools or equipment to
accidentally touch battery terminals since this may produce
sparks or a short circuit resulting in an explosion.
7
Do noT cross-connect leads from the converter box to the battery.
ensure positive (+) (red) is to positive and negative (-) BlAcK is
to negative. If the battery symbols cannot be distinguished, the
negative terminal is normally the one directly connected to the
vehicle bodywork (check vehicle hand-book).
7
Do noT allow inductive pick-up, or leads, to contact exhaust or
other engine parts as the heat will cause damage.
7
Do noT pull the cable or clamps from the battery terminals.
7 Do noT use the converter box in damp, or wet locations.
7
Do noT operate within the vicinity of flammable liquids or gases.
used to detect the pulse from the fuel pipes of diesel fuel injectors.
Works on most direct injection diesel engines fitted with 6mm (1/4") to
10mm (3/8") external fuel pipes. suitable for use with most timing lights,
engine analysers and multimeters that have an inductive pick-up.
model no: ................................................................................. Tl95
Input Power: .................................................................... 6V-30V dc
trigger Point: .........15% of the highest pressure in the injector pipe.
clamp size: .............................................6mm (1/4") to 10mm (3/8")
system Component identification:
1 Black battery clamp (neG-) 6 Power lead
2 red battery clamp (Pos+) 7 Black clip (sensor lead)
3 Pick-up loop 8 Yellow clip (sensor lead)
4 Indicator light 9 sensor lead
5 Piezo clamp (deisel sensor)
2. inTroDUCTion & sPeCiFiCATions
3. PArTs AvAilABiliTY
7
Do noT use the converter box for a task for which it is not
designed.
3
When not in use, store the converter box in a safe, dry, childproof
location.
tl95 Issue no:1 12/05/09
Parts availability is limited to the following items:
item: Part no: Description:
(5) tl95.01 dIesel sensor (Piezo clamp)
(6) tl95.02 PoWer leAd (c/w Battery clamps 1 & 2)
(9) tl95.03 sensor leAd (c/w crocodile clips 7 & 8)