Fig.2 – Sealey AK453X User Manual
Page 2
8. TROUblE sHOOTINg
6. OPERaTINg INsTRUCTIONs
7. MaINTENaNCE
5.2.4. secure the grease bucket to the trolley by sliding the securing hook over the rim of the grease
bucket and locking with the hand screw.
5.2.5. Place the dust cover (2) onto the grease bucket (12), but do not secure.
5.2.6. Lower the pump assembly through the support bracket on the trolley.
5.2.7. Align the pump shaft (3) over the dust cover (2) and allow the shaft to pass through the dust
cover (2), and the follower plate (1) then sink down to the bottom of the grease bucket (12).
5.2.8. Align the position of the trolley support bracket so that the pump shaft is vertical and
perpendicular to the trolley base and the support bracket is set to the correct position.
5.2.9. tighten the trolley support bracket hand screws and tighten the three butterfly screws to secure
the dust cover (2) to the grease bucket (12).
5.2.10. connect the air regulator (11) and air oiler (9) together using the long bolts and nuts provided
(the nuts slide into the recesses in the front and back of the regulator body). Ensure that the air
flow arrows moulded into the top of each unit body are pointing in the same direction and that
both arrows are pointing towards the pump air inlet. the air oiler (9) should be situated between
the air regulator (11) and the pump (10).
5.2.11. screw the circular pressure gauge (8) into which ever side of the regulator (11) is most
convenient for reading. seal the unused mounting position using the blanking plug provided.
5.2.12. connect the regulator (11) assembly to the pump air inlet using the 1/4"BsP fitting (6) provided.
5.2.13. connect the Z-swivel (14) to the grease gun (13) and connect the grease hose (4) to the Z-swivel
(14). connect the other end of the grease hose (4) to the grease outlet (5) on the pump.
Note: It is recommended that PTFE sealing tape is used on all connections.
6.1. turn the air pressure on and check there are no leaks in the system.
6.2. Adjust the air pressure using the air knob on top of the air regulator. unlock the knob by
pulling it upwards and turning it until the gauge indicates the recommended operating pressure of
115psi. Push the knob down again to lock it. It is important to maintain the correct operating
pressure to ensure that the control valves and connectors are not damaged, and to prevent
leakage in the delivery lines.
6.3. Prime unit by operating grease control valve until lubricant emerges from end of the gun. the unit is
now ready for use.
6.4.
When not in use, turn the air supply off and disconnect the unit from the air supply. store in a safe,
clean, dry, childproof location.
WaRNINg! Disconnect the pump from the air line before attempting any service or maintenance.
Replace or repair damaged parts. Use genuine parts only. Non-authorised parts may be dangerous
and will invalidate the warranty.
7.1. air line lubricator. this unit is designed to automatically lubricate the pump through the air
intake. the unit must be kept topped up with good quality air oil (sealey ref: Ato/500 500ml size
or At/1000 1ltr size). to adjust the oil flow turn the oil regulator screw on the top of the unit. turn
anti-clockwise to increase the flow and clockwise to decrease the flow. the oil supplied to
lubricate the pump is minimal. for an initial setting turn adjusting screw on top of the unit fully
home and then open by ¼ of a turn. to change and clean the oil unit unscrew the bowl and
retain the sealing ring. Empty, clean, re-fill to maximum line and replace ensuring the sealing ring
is fitted correctly.
DO NOT overtighten the bowl. contact your local sealey service agent for parts
and information.
7.2. Cleaning. clean pump and air units with clean damp cloth. Mild detergents may be used to
remove grease.
DO NOT use solvents or abrasives and DO NOT get the pump or air units wet.
7.3. for a full service, contact your local sealey service agent.
WARNING! When exchanging a polycarbonate bowl ensure the suction tube is protected to
avoid dirt particles being transmitted to a new bowl. Always clean new delivery lines ensuring all
metal shavings have been removed before connecting the pump and control valves. Failure to do
so may damage the unit and will invalidate your warranty.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTaNT: no liability is accepted for incorrect use of this product.
WaRRaNTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMaTION: for a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
sole UK Distributor, sealey group,
Kempson Way, suffolk Business Park
,
Bury st. Edmunds, suffolk,
IP32 7Ar
www.sealey.co.uk
Web
Original Language Version
AK452X.V4, AK453X.V3 Issue: 2 - 12/03/12
FaUlT
CaUsE
REMEDY
Air motor runs slowly or not at all.
Air pressure is too low.
Muffler or filter is blocked or dirty.
Adjust air pressure.
Remove muffler and/or filter clean and replace.
Air motor is running but pump is
too slow or not working at all.
Grease filter is blocked.
Grease viscosity too high.
Air pockets in grease container.
Grease container is dented
Remove and clean filter
Move drum to warmer area to allow temperature of grease to rise above
15°c.
Viscosity too high. temperature must be above 15°c. compact the
grease by depressing the follower plate.
Push the follower plate past the dented area of the container.
Air motor is running but no
pressure is generated
'o' rings, washers or valves within pump are
damaged or dirty.
clean or replace relevant components. servicing by an approved sealey
service agent recommended.
Air escapes from the muffler when
the pump is not operating.
the plunger is damaged.
the 'o' rings or the distributor is damaged.
replace plunger. servicing by an approved sealey service agent
recommended.
replace parts using a complete repair kit.
fig.2
Parts support is available for this product. To obtain a parts listing and/or diagram, please log on to www.sealey.co.uk, email
[email protected] or phone 01284 757500.