Sealey W1200T - Manual

InstructIons for:
WHEEL REMOVAL TROLLEY
MoDEL no:
W1200T
thank you for purchasing a sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND
CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY
CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
2. INTRODUCTION & SPECIFICATION
 WARNING! Ensure that the vehicle to be worked on is safely supported on axle stands.
 Ensure that the trolley is in sound condition and good working order before use.
 Keep trolley clean for best and safest performance.
 only use the trolley on firm, level, unobstructed surface which is capable of supporting the trolley and wheel.
 Ensure work area has adequate lighting
 Keep work area clean and tidy and free from unrelated materials.
 Keep children and unauthorised persons away from the work area.
 Ensure all non essential personnel keep a safe distance when the trolley is in use.
 DO NOT overload the trolley - maximum capacity is 1200kg.
 DO NOT allow untrained persons to operate the trolley.
 DO NOT allow others to ride on the trolley.
 DO NOT use on tarmacadam as it may sink under load.
 DO NOT use the wheel support (fig.1.4) and the clamp support arm (fig.1.5) to carry a load, they are only to be used to balance the wheel.
 DO NOT drive the unit over edges, rough surfaces etc. when loaded, as the whole unit may overturn.
 DO NOT use trolley for purposes other than for which it is designed.
 DO NOT operate the trolley when you are tired or under the influence of alcohol, drugs or intoxicating medication.
 Ensure that the locking mechanism (fig.1.6) is fully locked in place before moving the trolley to prevent the wheel changer from coming apart.
 only operate the trolley from behind the wheel support. (fig.1.4).
 Maintain correct balance and footing when moving trolley and ensure that the floor is not slippery.
 Wear suitable clothing to avoid snagging. Do not wear loose jewellery and tie back long hair. A full range of personal safety equipment is available from
sealey.
 Ensure that the trolley is pumped fully apart, to relieve the fluid pressure before removing the oil reservoir cap (section 4.1).
 replace or repair damaged parts. Use only recommended parts. Unauthorised parts may be dangerous and will invalidate the warranty.
 use a qualified person to lubricate and maintain the trolley. Do not use brake fluid to top up hydraulic unit. use approved hydraulic oil only.
 When not in use store trolley, fully lowered, in a safe, dry, childproof area.
 WARNING! failure to comply with these instructions may result in loss of load, damage to trolley or other property and/or personal injury.
Eight adjustable rollers (4 each side) allow for easy turning of large deep tread tyres. Extra large jacking handle and hydraulic foot pedal allows for one man
operation. safety bar with composite guard goes around wheel to ensure stability during transportation. Locking mechanism allows rollers to be fixed at eight
preset positions. Mounted on two locking and non-locking swivel castors for improved stability and easy manoeuvrability. Ideal for use on agricultural and
commercial wheels and tyres.
Maximum Load. . . . . . . . . . . . . . . . . . . . . . . . . 1200kg
Min. Lift Height . . . . . . . . . . . . . . . . . . . . . . . . . . . 0mm
Max. Lift Height . . . . . . . . . . . . . . . . . . . . . . . . 760mm
Min Wheel Ø. . . . . . . . . . . . . . . . . . . . . . . . . . 1000mm
Max Wheel Ø . . . . . . . . . . . . . . . . . . . . . . . . . 2200mm
roller Length . . . . . . . . . . . . . . . . . . . . . . . . . 490mm
Specification
Original Language Version
W1200t Issue:1- 21/03/11
3. OPERATING INSTRUCTIONS
 WARNING! Ensure that the vehicle to be worked on is safely supported on axle stands.
3.1 Lifting
3.1.1 Press and hold down the lowering pedal (fig.1.1) and pump apart using the pump lever (fig.1.3).
3.1.2 Adjust the wheel support (fig.1.4) so that the clamp support arm (fig.1.5) is positioned over the wheel to be handled.
3.1.3 Manoeuvre the trolley under the wheel so that the roller tables are positioned either side of the wheel and that the wheel sits up against the wheel support
(fig.1.4)
3.1.4 With the lowering pedal released, pump the roller tables inwards until the wheel and the trolley both make firm contact and cannot glide apart.
3.1.5 Lower the clamp support arm (fig.1.5) behind the wheel (fig.2) and adjust until the wheel is vertical and can be moved approximately 5 cm from side to side
to allow the wheel to be rotated on the roller table when re- locating the wheel studs. Lock the clamp support arm in position by tightening the adjustment
clamps.(fig.1.11 and fig.1.12) the angle of wheel support can be adjusted by the removal of the pin (fig.1.8) to accommodate different wheel configurations. (fig.3)
3.1.6 Lift the wheel by operating the pump lever (fig.1.3). the locking mechanism (fig.1.6) should be secured through the nearest location hole on the inner
member to prevent the trolley from coming apart.
3.1.7 once the wheel is clear of the ground, the handle (fig.1.14) can be moved into the additional socket (fig.1.13) to aid manoeuvreability.
3.2 Movement
3.2.1 Before moving the laden trolley ensure that the wheel is restrained by the clamp support arm with the locking mechanism engaged and the
roller table is as low as possible whilst still allowing clearance between the tyre and the floor.
3.3 Lowering
3.3.1 Loosen the clamp support arm (fig.1.5) by releasing the adjustment clamps (fig.1.11 and fig 1.12)
3.3.2 Lift and release the locking mechanism (fig.1.6) by turning in any direction.
3.3.3 Press and hold down the lowering pedal (fig.1.1) and operate the pump lever (fig.1.3) to pump apart the trolley.
3.3.4 Adjust the clamp support arm (fig.1.5) so that it does not catch on top of the wheel before manoeuvering the trolley clear of the wheel.