Sealey 1015CX - Manual (Page 2)

fig.2
4.1. When the jack is not in use, the ram should be in its lowest
position to minimise corrosion. remove the handle to
inactivate jack.
4.2. Keep the jack clean and lubricate all moving parts on a
regular basis.
4.3. Before each use check for broken, cracked, bent, or loose
parts, or any visible damage to ram, pump, saddle, lifting
arm, frame and all parts including nuts, bolts, pins and other
fasteners. If any suspect item is found remove jack from
service and take necessary action to remedy the problem.
D o not use the jack if believed to have been subjected to
abnormal load or shock load.
4.4. Periodically check the pump piston and the ram for signs of
corrosion. Clean exposed areas with a clean oiled cloth.
4.5. After one year the oil should be replaced in order to extend
the life of the jack. use hydraulic jack oil only.
3 I mportant: Only fully qualified personnel should attempt
hydraulic maintenance or repair.
4.6. To check the oil level, fully lower the jack. remove oil
filler plug (fig.3). The correct level is just below the bottom
of the plug. If oil level is low, fill as required.
noTe: use a good quality jack oil, such as seALeY
HYDrAuLIC JACK oIL.
p WarninG: DO NOT use brake fluid, or any fluid other than
hydraulic jack oil as this may cause serious damage to the
jack and will invalidate the warranty!
4.7 . When draining the oil make sure that no dirt is allowed to
enter the hydraulic system.
3 iMPortant: no resPonsiBility is accePted for
incorrect use of this Product.
Hydraulic products are only repaired by local service agents.
We have service/repair agents in all parts of the uK.
Do not return jacks to us. Please telephone us on 01284
757500 to obtain the address and ‘phone number of your
local agent. If jack is under guarantee contact your local
sealey dealer.
de-commissioning the jack. should the jack become
completely unserviceable and require disposal, draw off the
oil into an approved container and dispose of the jack and
the oil according to local regulations.
4. Maintenance
5. trouBle shootinG
fig.3
5.1. if jack will not lift load.
5.1.1. Oil level may be low. Check oil level as described in section
4.6. and top up if necessary.
5.1.2. To ensure complete distribution of the oil go through the
following procedure. Close the release valve and manually
pull the lifting arm up to its full height. open the release valve
and, by stepping on the saddle, force the arm to lower as
rapidly as possible. repeat this operation three or four times.
This procedure also thoroughly flushes the valves and in
most cases will restore the jack to full working order.
5.1.3. The jack may have air trapped in the system. To eliminate
trapped air open the release valve and pump the handle
through its full stroke six times. Close release valve.
5.1.4. After several months of service the pump 'O' ring seal may
become worn. If this is suspected take the jack to an
approved agent for servicing.
5.1.5. The release valve may be held open by dirt on the valve seat.
flush by pulling the lifting arm up and down several times
manually while the release valve is open.
5.1.6. The load is heavier than 1.5 tonne and the overload valve has
operated. The overload valve is factory set and should not be
altered.
5.2. if jack will not hold the load.
5.2.1. The discharge valve may be held open by dirt on the seat.
Perform the procedure described in section 5.1.2. If this does
not solve the problem take the jack to an approved agent for
servicing.
5.2.2. Where a jack has received heavy service the ram cup seal
may become worn. If this is suspected take the jack to an
approved agent for servicing.
5.2.3. Release valve partially open. fully close release valve.
5.3. if jack will not lower completely.
5.3.1. The lifting arm return spring may be broken or unhooked.
replace return spring.
5.3.2. Jack requires lubrication. Clean and oil all moving parts in the
lifting arm mechanism.
5.3.3. Hydraulic unit is overfilled with oil. Drain off excess oil.
5.4. jack will not lift full 1.5 tonne load.
5.4.1. Piston 'O' ring seal may have become worn. If this is
suspected take the jack to an approved agent for servicing.
5.4.2. The jack may have air trapped in the system. see section
5.1.2.
5.4.3. The load is heavier than 1.5 tonne and the overload valve has
operated. The overload valve is factory set and should not be
altered.
5.4.4. Jack frame/link system distorted due to overloading or poor
positioning. return to an approved service agent for
replacement of damaged parts.
environmental Protection.
recycle unwanted materials instead of disposing of them as waste. All tools,
accessories and packaging should be sorted, taken to a recycle centre and
disposed of in a manner which is compatible with the environment.
When the product is no longer required, it must be disposed of in
an environmentally protective way.
notE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
iMPortant: no liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
inforMation: for a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534 [email protected]
sole uk distributor, sealey Group,
Kempson Way, suffolk Business Park ,
Bury st. edmunds, suffolk,
IP32 7Ar
www.sealey.co.uk
Web
email
Original Language Version 1015CX Issue: 2(I) - 05/03/14 © Jack sealey Limited