Sealey ITJ10 - Manual (Page 2)

PROBLEM POSSIBLE CAUSE REMEDy
Jack will not lift
the load
Jack does not lift
high enough or
feels “spongy”
Jack lifts but will
not hold load
Jack will not lower
completely
1) Be sure to use jack with adequate capacity.
2) Top up oil level.
3) Check and close release valve.
4) Open release valve and air vent (if fitted) and pump the handle a few times. Close valve and re-try.
5) Return jack to local service agent.
1) Top up oil level.
2) Return jack to local service agent.
3) Open release valve and air vent (if fitted) and pump the handle a few times. Close valve and re-try.
4) Check and close release valve.
1) Check and close release valve.
2) Open release valve and air vent (if fitted) and pump the handle a few times. Close valve and re-try.
3) Return jack to local service agent.
1) Contact local service agent.
2) Open release valve and air vent (if fitted) and pump the handle a few times. Close valve and re-try.
3) Check and fully open release valve.
1) Overloaded
2) Oil level low
3) Release valve not correctly closed
4) Air in system
5) Packing worn or defective
1) Oil level low
2) Worn seals
3) Air in system
4) Release valve not closed
1) Release valve partially open
2) Air in system
3) Faulty seals
1) Ram damaged
2) Air in system
3) Release valve only partially open
4. MAINTENANCE
5. TROUBLEShOOTING
ImpoRtANt: only fully qualified personnel should attempt maintenance or repair.

WARNING: Do Not use brake fluid, or any fluid other than Sealey hydraulic jack fluid, as to do so may cause serious damage to the
jack and will invalidate the warranty!
4.1. When the jack is not in use, the ram and piston must be in their lowest positions to minimise corrosion. Remove the handle to render the
jack inoperable.
4.2. Keep the jack clean and lubricate all moving parts with acid free oil on a regular basis.
4.3. To check oil level, fully lower the jack. Remove filler plug (fig.2.C) The correct oil level is to the bottom of the filler opening.
4.4. After a year of extensive use, the oil should be replaced in order to extend the life of the jack. Drain the oil through the filler plug opening.
Make sure that no dirt is allowed to enter the jack or the fresh oil.
4.5. To replace the oil fill as required. Pump (unloaded jack) 5 or 6 times to expel air. Pump jack to full height and pour off excess oil before
refitting plug.
Note: Ensure waste oil is disposed of in accordance with local authority regulations.
4.6. Before each use check for broken, cracked, bent, or loose parts. Also check for any visible damage to welds, ram, pump, body and base.
If any suspect item is found remove jack from service and take the necessary action to remedy the problem.
DO NOT use the jack if believed to have been subjected to abnormal load or shock. Inspect and take appropriate action.
4.7. Periodically check the pump piston and piston rod for signs of corrosion. Clean exposed areas with a clean oiled cloth.
ImpoRtANt: No RESpoNSIBILItY IS ACCEptED FoR INCoRRECt USE oF tHE JACK .
Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK.
Do Not REtURN JACKS to US. Please telephone 01284 757500 to obtain address and ‘phone number of your local agent. If jack is under
guarantee please contact your dealer.
De-commissioning: Draw off the oil into an approved container and dispose of the jack and the oil according to local regulations.
NotE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTy: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INfORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534 [email protected]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park ,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Original Language Version ITJ10 Issue: 1-19/04/13
fig.2 fig.1
Environmental Protection.
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken
to a recycle centre and disposed of in a manner which is compatible with the environment.
Waste oil should be disposed of in accordance with local authority regulations.
© Jack Sealey Limited