Sealey TSJ10 - Manual (Page 2)

PROBLEM POSSIBLE CAUSE REMEDY
Jack will not lift
the load
Jack does not lift
high enough or
feels “spongy”
Jack lifts poorly
Jack lifts but will
not hold load
Jack will not lower
completely
1) Be sure to use jack with adequate capacity
2) Top up oil level
3) Check and close release valve
4) Open release valve and air vent (if fitted) and pump the handle a few times. Close valve and re-try
5) Clean and replace oil
6) Replace packing
1) Fill oil
2) Return jack to local service agent
3) Open release valve and air vent (if fitted) and pump the handle a few times. Close valve and re-try
4) Check and close release valve
1) Replace packing and/or clean valves
2) Replace oil
3) Open release valve and air vent (if fitted) and pump the handle a few times. Close valve and re-try
1) Check and close release valve
2) Lower jack, close release valve. Pull up ram to its full height by hand. Open the release valve to lower arm.
3) Open release valve and air vent (if fitted) and pump the handle a few times. Close valve and re-try
4) Replace packing or contact local service agent
5) Replace packing
1) Oil all external moving parts
2) Contact local service agent
3) Open release valve and air vent (if fitted) and pump the handle a few times. Close valve and re-try
4) Check and fully open release valve
1) Check and fully open release valve
1) Overloaded
2) Oil level low
3) Release valve not correctly closed
4) Air in system
5) Ram not functioning
6) Packing worn or defective
1) Oil level too too low
2) Worn seals
3) Air in system
4) Release valve not closed
1) Pump packing or valves malfunctioning
2) Oil is dirty
3) Air in the system
1) Release valve partially open
2) Dirt on valve seats
3) Air in system
4) Faulty seals
5) Packing worn or defective
1) Unit requires lubrication
2) Ram damaged
3) Air in system
4) Release valve partially open
1) Release valve still closed
4. MAiNtENANcE
5. tRoublEshootiNG
Important: only fully qualified personnel should attempt maintenance or repair.

WarnInG: DO NOT use brake fluid, or any fluid, other than a good quality jack oil, such as SEALEY HYDRAULIC JACK OIL, as this may
cause serious damage to the jack and will invalidate the warranty!
note: Ensure waste oil is disposed of in accordance with local authority regulations.
4.1. When the jack is not in use, the ram must be in the lowest position to minimise ram and piston corrosion. Remove the handle to
inactivate jack.
4.2. Keep the jack clean and lubricate all moving parts with acid free oil on a regular basis.
4.3. To check oil level, fully lower jack. Remove filler plug. The correct oil level should be to the same level as the filler opening.
4.4. After a year of extensive use, the oil should be replaced in order to extend the life of your jack. To drain the oil, remove the filler
plug and release valve. Make sure that no dirt is allowed to enter the oil reservoir.
4.5. Replace release valve and refill with fresh oil. Pump (unloaded jack) 5 or 6 times to expel air. Check level as in 4.3. Refit filler plug.
4.6. Before each use check for broken, cracked, bent, or loose parts. Also check for any visible damage to welds, ram, pump, body,
stand, and all parts. If any suspect item is found remove jack from service and take necessary action to remedy the problem.
DO NOT use the jack if believed to have been subjected to abnormal load or shock. Inspect and take appropriate action
4.7. Periodically check the pump piston and piston rod for signs of corrosion. Clean exposed areas with a clean oiled cloth.
Important: no rESponSIBILItY IS aCCEptED For InCorrECt USE oF tHE JaCK.
Hydraulic products are only repaired by local service agents. We have service / repair agents in all parts of the UK. Do not rEtUrn JaCKS
to US. Please telephone 01284 757500 to obtain address and phone number of your local agent. If jack is under guarantee please contact
your dealer.
de-commissioning the jack: Should the jack become completely unserviceable and require disposal, draw off the oil into an approved
container and dispose of the jack and the oil according to local regulations.
Jack does not
lower at all
notE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
iMpoRtANt: No liability is accepted for incorrect use of this product.
WARRANtY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
iNfoRMAtioN: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534 [email protected]
sole uK distributor, sealey Group,
Kempson Way, Suffolk Business Park ,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Original Language Version TSJ10, TSJ12 Issue: 2 - 14/10/09