Sealey WD302 - Manual (Page 2)

Page 2 WD302.V2 - Issue: 1 - 19/06/08
3. SAFETY/OPERATING INSTRUCTIONS
3.2. OPERATION. (Refer to Section 4.2 (a) regarding inspection before each and every use). (no's refer to Parts Diagram Page 5).
a) refer to the lifting capacity chart in section 2.2 (technical Data). If necessary adjust the position of the jib extension to cater for the weight
that is to be lifted. to adjust the jib extension remove the clip (50) and pin (49) and slide the jib in or out as required to the next position.
replace the clip and pin in the new position. close the release valve by turning knob (12) clockwise (see fig.1)
b) screw the pump handle into either of the two available pumping positions and commence pumping to raise the jib to the height at
which the load will be secured.
c) connect the crane hook to the load using a suitable certified sling or support beam. When removing engines use only lifting points
recommended by the vehicle manufacturer.
d) Lift only directly above the load.  WARNING! DO NOT lIfT The lOAD AT AN ANGle!
e) to lower the load turn the release valve knob slowly anticlockwise. the load will descend at a controlled rate and can be stopped by
turning the knob clockwise to close the valve.
f) the crane is not a transportation device but may be used to reposition the load ready for working on. to do so, lower the load and jib
to the lowest possible point before attempting to move. Do not attempt to move in a sideways direction.
the crane is not designed to sustain the load indefinitely. When you have positioned the load for working, fully lower the load onto a
secure and appropriate working base, being fully aware of your own and other persons location in relation to the lowering load.
g) When the load has been successfully lowered and secured, remove the securing harnesses etc. and place the crane in an appropriately
safe location having ensured the jib is fully lowered.
NOTe: eNSURe YOU hAVe ReAD AND UNDeRSTOOD The SAfeTY INSTRUCTIONS AT The BeGINNING Of ThIS SeCTION BefORe YOU
OPeRATe The CRANe.
3.1. SAFETY
✓
Keep crane, lifting slings, support and beams in good working order and condition. follow the inspection requirements as
described in section 4 page 2 Maintenance. Take immediate action to repair or replace damaged parts by contacting your
supplier. Ensure that all accessory lifting devices are suitably certified. If crane is damaged, remove from service immediately.
✓ ensure the surface on which the crane is used is level, firm and capable of supporting the weight of the crane with maximum
load - we recommend concrete. Never use the crane on tarmacadam or other soft surfaces.
✓ Ensure the crane legs and arms are locked before use.
✓ Keep children and unauthorised persons away from the working area.
✓ Keep working area clean and tidy, free from unrelated materials and ensure that there is adequate lighting.
✓ Ensure that load does not exceed the maximum lifting capacity of the crane. overloading the crane is dangerous. Where
appropriate, use only the lifting points recommended by the manufacturer of the item to be lifted, e.g. vehicle engine.
✓ Before lifting the load ensure that the crane jib is in the lowest practical position, that there are no obstacles which may snag
the load whilst it is being lifted and that the area above the jib is clear.
✓ To avoid injury, be fully aware of your own and other persons locations in relation to the lifting, and lowering, of the load.
✓ Keep a sound footing and ensure the floor is not slippery.
✓ Ensure jib extension locking bolt and nut are in position before lifting.
✓ Ensure the centre of gravity always remains inside the crane base.
✗ DO NOT harness the load at an angle or use any attachments not verified as fit for purpose.
✗ DO NOT allow the load to swing during lifting.
✗ DO NOT allow the load to drop suddenly. Lower load with care, ensuring that you are fully aware of the condition of the surface onto
which the load is to be placed.
✗ DO NOT load crane beyond its rated capacity for each specified jib extension position as indicated in section 2 page 1.
the capacity of the crane reduces as the jib is extended.
✗ DO NOT position any part of your body beneath the load.
✗ DO NOT use the crane to move or transport a load other than for repositioning (see 3.2.f). the crane is a lifting device only.
✗ DO NOT apply any sideways pressure to any part of the crane during lifting or when a load is suspended.
✗ DO NOT attempt to adjust the safety valve, which has been set and sealed by the manufacturer.
✗ DO NOT use this product to perform a task for which it is not designed.
✗ DO NOT use whilst under the influence of drugs, alcohol or intoxicating medication.
✗ DO NOT climb on the crane.
✓ When not in use fold the crane down and store in a safe, dry, childproof area.
✓ This crane is designed for lifting within a garage or workshop environment.
 WARNING! Failure to heed safety and warning instructions may result in damage and/or personal injury and will invalidate the
warranty.
NOTe: The crane MUST be kept clean and dry and must be maintained in accordance with these instructions.
4.1.
Lubrication.
a) oil all working parts monthly.
b) the ram is filled with oil and should only require occasional topping up. for the occasional top up Do not use brake fluid, as this will
damage the hydraulic seals. Proceed as follows:
a) use only good quality hydraulic jack oil available from your supplier.
b) Do not oVErfILL as this will cause failure.
c) After filling with hydraulic oil, pump the crane up to full height and pour off any excess oil.
4.2. Inspection and Examination of Crane Before Use.
a) Before each use of the crane you must perform an inspection for leaks, damage, loose or missing parts.
b) the workshop crane must be examined immediately if it has been subject to an abnormal load or shock. It is recommended
that such an examination is made by an authorised service agent.
c) the owner and/or operator must be aware that repair of this equipment will require specialised knowledge and facilities.
It is recommended that an annual examination of the workshop crane is made by an authorised service agent.
d) unauthorised parts may be dangerous and will invalidate the warranty.
Note! Please see the Definition of ‘inspection’ and ‘examination’ page 3.
4. MAINTENANCE/EXAMINATION/INSPECTION