Sealey YK20FAH - Manual

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND
CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY
CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
2. INTRODUCTION & SPECIFICATION
1. SAFETY INSTRUCTIONS
Capacity: . . . . . . . . . . . . . . . . . . . . .20tonne
Ram stroke: . . . . . . . . . . . . . . . . . . . 190mm
Max height - ram to table: . . . . . . . 1040mm
Min height - ram to table: . . . . . . . . . 75mm
Lateral ram travel: . . . . . . . . . . . . . . 400mm
Table aperture: . . . . . . . . . . . . . . . . 105mm
Work table width: . . . . . . . . . . . . . . . 550mm
Work table depth: . . . . . . . . . . . . . . 205mm
Overall height: . . . . . . . . . . . . . . . . 1810mm
Gauge included: . . . . . . . . . . . . . . . . . . Yes
Weight: . . . . . . . . . . . . . . . . . . . . . . . . 92kg
Air Consumption: . . . . . . . . . . . . . . . . . 4cfm
Working Pressure: . . . . . . . . . . . 120-200psi
3. ASSEMBLY
INSTRUCTIONS FOR :
AIR/HYDRAULIC PRESS YANKEE
20TONNE FLOOR TYPE
MODEL No:
YK20FAH.V2
Original Language Version YK20FAH.V2 Issue: 1 - 16/08/10
SPECIFICATION:
SAFETY OF PERSONNEL
 WARNING! Wear ANSI approved impact safety goggles or full-face impact safety shield and heavy-duty work gloves when operating the
press.
 Remove ill fitting clothing. Remove ties, watches, rings, other loose jewellery and contain long hair.
 Keep hands and body clear of the work table when operating the press.
 Maintain correct balance and footing. DO NOT over reach. Ensure the floor is not slippery and wear non-slip shoes.
 DO NOT climb upon the press.
 DO NOT allow untrained persons to operate the press.
 DO NOT operate the press when you are tired or under the influence of alcohol, drugs or intoxicating medication.
 Keep children and unauthorised persons away from the working area.
ENVIRONMENTAL SAFETY

Locate the press in a suitable work area, on a surface that is stable, level, dry, not slippery and capable of sustaining the load.
 Keep area clean, tidy, free from unrelated materials and ensure there is adequate lighting.
 DO NOT get the press wet or use in damp or wet locations or areas where there is condensation.
OPERATIONAL SAFETY

Familiarise yourself with the applications, limitations and hazards of the press.
 Check to ensure that all applicable bolts and nuts are firmly tightened.
 DO NOT use the press for a task it is not designed to perform.
 DO NOT use press if bent, broken, cracked, leaking or otherwise damaged, or if press has been subjected to a shock load.
 DO NOT operate the press if any parts are missing as this may cause failure and/or possible personal injury.
 DO NOT adjust or tamper with the safety valve, or make any modifications to the press.
 DO NOT stand directly in front of loaded press and never leave loaded press unattended.
 DO NOT exceed the rated capacity of the press. Avoid applying excessive force, use the pressure gauge to determine the applied load.
 DO NOT apply off-centre loads. Ensure that workpiece is centrally loaded and correctly secured before operating the press.
 DO NOT allow the workpiece or the arbor plates to fall from the press table.
 DO NOT use the press to compress a spring or any other item that could disengage and cause a potential hazard.
MAINTENANCE FACTORS

When not in use, release pressure from the pump and clean the press. Stand or store the arbors in a safe, childproof location.
 Maintain the press in good condition (use an authorised service agent).
 Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
 Keep the press clean for best and safest performance.
 WARNING: Use SEALEY HYDRAULIC JACK OIL only. DO NOT use brake fluid, or any other fluid as this may cause serious
damage to the press and will invalidate the warranty!

DANGER! This model is purpose designed to withstand greater loads than the hydraulic unit can develop. For safety reasons, always
ensure the workpiece and press tools are secured on the table and will not flex or suddenly give way, causing danger to operator or
the workpiece.
Steel frame construction with integrally mounted air motor powering hydraulic pump unit. Sliding hydraulic ram assembly giving 400mm of
lateral travel for off-centre pressing applications. Frame head fitted with ram pressure gauge. Supplied with flat pressing plate/V-blocks.
This heavy-duty hydraulic press is ideal for a variety of workshop applications and is particularly suitable for agricultural and industrial use.
Tasks such as straightening, bending, folding, punching, removing bolts and bearings etc. are some of the tasks that this press may be used
for.
3.1. Unpack the product and check the contents. Should there be any damaged or missing parts, contact your supplier immediately. Take
care to ensure safety when removing main frame from its packing, as the unit is very heavy.
3.2. Use the exploded drawing as your guide to assemble the press. Lay all parts and assemblies out in front of you before beginning. The
following procedure is recommended:
3.3. Attach one base section (21) to left frame post (20) and lower cross member (26) using bolts (25), washers (22), lock washers (23)
and nuts (24). Attach two diagonal supports (60) between the post and base section using bolts (25), washers (22), lock washers (23)
and nuts (24).
3.4. Attach the other base section (21) and the right frame post (20) to the lower cross member (26). Attach two diagonal supports (60)
between the right post and base section using bolts (25), washers (22), lock washers (23) and nuts (24).