Sealey RE97/10 - Manual

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and
properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE
AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
2. INTRODUCTION & CONTENTS
1. SAFETY INSTRUCTIONS
1.1 GENERAL SAFETY
p WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this equipment.
3 Only fully trained and qualified persons should use this equipment. Familiarise yourself with the application and limitations, as well as the
specific potential hazards, of the repair kit.
p
WARNING! No part of this unit or any accessory relating to the repair kit is designed for lifting loads. It is intended only as a
pushing device and must be used as such, with care.
p
WARNING! Disconnect the repair kit from the hydraulic pump before servicing or performing any maintenance on the unit.
3 The maximum ram capacity is 10tonne. DO NOT exceed this rated capacity.
3 When extension tubes are used, the rated capacity is always reduced by 50% for each tube connected.
3 The maximum spreader capacity is 0.5tonne. Maximum ram toe and plunger toe capacity is 0.8tonne. The maximum rubber head capacity
is 1tonne. DO NOT exceed these rated capacities when using these attachments.
3 Maintain repair kit in good order. Replace/repair with genuine parts only. Unauthorised parts may be dangerous and will invalidate the
warranty.
3
Use qualified person to lubricate and maintain the hydraulic pump. DO NOT use brake fluid to top up hydraulic unit. Use Sealey hydraulic oil
only.
3
Keep the repair kit clean for best and safest performance.
p WARNING! Ensure you know how much load you are pushing. Never exceed the maximum pushing capacity.
3 Use only with the supplied Sealey hydraulic pump and accessories. Other equipment may damage unit and will invalidate your warranty.
3 The kit accessories may be used with other popular makes of kit.
3 Ensure there is positive engagement of repair kit accessories with the vehicle body before pushing.
3 Maintain correct balance and footing. Ensure the floor is level, stable, capable of sustaining the load, adequately lit, not slippery and wear
non-slip shoes.
3
If working on an off centre load, pump with care. If you feel undue resistance, stop and re-adjust the set-up.
p WARNING! Keep your hands, body and clothing away from the repair kit and accessories when in use. Take any necessary precautions to
protect your personal safety and that of others whilst using the repair kit. Always wear ANSI approved safety goggles when operating.
3 Ensure the hydraulic hose is not bent or kinked, DO NOT drop any heavy objects onto the hose.
3 Keep non-essential persons away from the operating area. Be aware of the locations of other persons assisting you.
3 When releasing tension from the load be sure to undo the hydraulic valve VERY slowly.
7 DO NOT operate the repair kit if any parts are damaged or missing as this may cause failure and/or personal injury.
p WARNING! DO NOT use repair kit as a lifting device of any type. DO NOT use for any purpose other than for which it is designed.
7 DO NOT over extend the ram as the plunger may be forced out of the cylinder.
7 DO NOT heat accessories as this may weaken them.
7 DO NOT modify accessories for use with this kit.
3 When not in use, place dust cap on end of hydraulic hose and store the kit, in the case, in a safe, dry, childproof location.
INSTRUCTIONS FOR:
Hydraulic Body Repair Kit
10tonne Snap Type
Model No: RE97/10.V3
RE97/10.V3 Issue No: 1 - 16/01/13
Original Language Version
© Jack Sealey Limited 2012
Heavy gauge snap-together pipework and cast snap-together attachments compatable with most leading makes of snap-together equipment.
Supplied with 10tonne hand-pump, hose, hydraulic ram and storage/carry-case.
Item Part No Description
1 RE97.10V3-01 Pump assembly
2 RE97.10V3-02 Ram assembly
3 RE97.10V3-03 Hose
4 RE97.10V3A01 Extension Tube 20"
5 RE97.10V3A02 Extension Tube 14"
6 RE97.10V3A03 Extension Tube 10½"
7 RE97.10V3A04 Extension Tube 4"
8 RE97.10V3A05 Male connector
9 RE97.10V3A06 Serrated saddle
10 RE97.10V3A07 Wedge head
11 RE97.10V3A08 Flat base
12 RE97.10V3A09 90° Combination head
13 RE97.10V3A10 Rubber head
14 RE97.10V3A11 Ram toe
15 RE97.10V3A12 Plunger toe
16 RE97.10V3A13 Hydraulic spreader