Maintenance – Sealey DZRE92/C User Manual
Page 4
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE PUMP.
hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the uK.
DO NOT RETURN PUMP TO US. please telephone us on 01284 757500 to obtain the address and phone number of your local agent.
If product is under guarantee please contact your dealer.
De-commissioning Hydraulic Pump
should the pump become completely unserviceable and require disposal, draw off the oil into an approved container and dispose of the
product and the oil according to local regulations.
4.2. UNITISED BODY WORK
A combination of skills and methods are required to successfully repair unitised bodies. As there is no separation of work into frame
repair followed by body repair, the whole task must be planned as one. Although there is no frame to fit the straightener, the unit is
designed for the purpose of pulling severely compressed body work where the pulling force must be spread over an area.
Position the straightener accordingly and prepare the body work hook-up points.
Attach chain and with a combination of external pulling, use of heat, hammer and dolly blocks and possibly cutting out buckled sections
or reinforcing members, commence the pull a little at a time by changing the hook-up point without shifting the setup. other pulling
equipment may be used in conjunction with the straightener to assist by applying two or more forces at the same time slowly working
the panel back into place. the equipment may then be positioned around the vehicle accordingly.
4.3 USE OF CHAINS SUPPLIED WITH STRAIGHTENER
the straightener is supplied with two identical chains, each having a hook at one end, the other end being plain. to form a loop of chain
slide both straight portions of a link into the opening of the hook. the hook will not pass through an individual link. for general pulling
purposes a chain will be used in a loop configuration being passed round or through the pulling point on the vehicle and then
around the vertical anchor post. Position the chain at the desired height on the anchor post by making sure that it passes between two
of the castellations on the back face of the post. the chain is not directly attached to the anchor post but will become secure when
tensioned. Prior to making the actual pull, gently operate the pump until the chain comes under tension. At this point ensure that the
chain is still aligned between a pair of castellations. contact your local sealey dealer for details of the full range of pulling accessories.
5. mAINTENANCE.
IMPORTANT: Only fully qualified personnel should attempt maintenance or repair to the hydraulic system.
5.1. Pump oil level
release pressure and disconnect the ram from the pump.
Hold pump in an upright position.
remove filler plug and add hydraulic oil until it is level with the full mark on the pump stem.
WARNING: DO NOT use brake fluid, or any fluid other than hydraulic jack fluid as this may cause serious damage to the Jack
and will invalidate the warranty! use only sealey hydraulic oil.
5.2. General.
Before each use check for broken, cracked, bent, or loose parts, or any visible damage to welds, ram, pump and hose, nuts, bolts, pins,
jaws, clamps, beam, stands, chains, hooks and other fasteners. If any suspect item is found remove from service and take necessary
action to remedy the problem.
replace/repair with genuine parts only. Non genuine parts may be dangerous and will invalidate the warranty.
Keep all parts of the unit clean, oil wheels every three months.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
ImPORTANT: no liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORmATION: for a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
Sole UK Distributor, Sealey Group,
Kempson Way, suffolk Business Park
,
Bury st. Edmunds, suffolk,
IP32 7Ar
www.sealey.co.uk
W e b
Original Language Version
DZrE92/c.V2 Issue: 1 - 01/07/13
Environmental Protection.
recycle unwanted materials instead of disposing of them as
waste. All tools, accessories and packaging should be sorted,
taken to a recycle centre and disposed of in a manner which
is compatible with the environment.
© Jack sealey Limited
Parts support is available for this product. to obtain a parts listing and/or a diagram please log on to: www.sealey.co.uk,
email: [email protected] or phone: 01284 757500