Sealey SA2003KIT - Manual (Page 2)

 WARNING! Ensure that the air supply is clean and does not exceed 90 psi while operating these tools. Too high an air pressure and/or
unclean air will cause excessive wear and may be dangerous, causing damage and/or personal injury.
4.1. Ensure that the tool trigger is not depressed before connecting to the air supply.
4.2. You will require an air pressure of 90psi, and an air flow of 4cfm.
4.3. Drain the air tank daily. Water in the air line will damage the tools and invalidate your warranty.
4.4. Clean the compressor air inlet filter weekly. Recommended hook-up is shown in fig. 1.
4.5. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres). The minimum hose bore should be 1/4”
and fittings must have the same inside dimensions.
4.6. Keep hoses away from heat, oil and sharp edges. Check hoses for wear and make certain that all connections are secure.
4.7. Couplings - Vibration may cause failure of a quick change coupling that is connected directly to the air tool.
To overcome this, connect a leader hose - Sealey model number AH2R - to the tool. A quick change coupling
may then be used to connect the leader hose to the air line recoil hose. See figs. 1 & 2.
4. AIR SUPPLY
5. OPERATION - DRILL
7. OPERATION - RATCHET WRENCH
fig.1
fig.2
 WARNING! Ensure that you read, understand and apply the safety instructions before use.
5.1. DRILL BIT FITTING
Regularly check the drill bit and always change if worn, cracked or otherwise damaged.
 WARNING! Unplug from the air supply before placing bit into chuck.
5.1.1. Open or close the chuck jaws to a point where the opening is slightly larger than the drill or tool bit (fig. 3) to be used. Also raise the
front of the drill slightly to prevent bit from falling out of the chuck jaws. Insert the drill bit into the chuck as far as it will go. Place the
chuck key in one of the chuck holes and tighten the chuck securely.
 WARNING! Ensure that you remove the chuck key before starting the drill.
5.1.2. Connect air supply to drill. Squeeze the trigger to check that the drill is working correctly before starting work.
DO NOT allow drill to run freely for an extended period of time as this will shorten the life of its bearings.
5.2. DRILLING INSTRUCTIONS
 WARNING! Ensure that you wear approved safety goggles and any other safety items required for the job.
Remove the chuck key before using the drill. Also ensure that all other safety requirements are followed.
5.2.1. If the material to be drilled is free standing it should be secured in a vice or with clamps to keep it from turning as the
drill bit rotates.
5.2.2. For hard smooth surfaces use a centre punch to mark the desired hole location. This will prevent bit from slipping as you start to drill.
5.2.3. Connect drill to air supply, if not already done, as in Section 4.
5.2.4. Ensure that the drill is turning in the forward direction by checking that the lever adjacent to the trigger is next to the symbol (F). If not, push
the lever over to this position.
5.2.5. Hold tool firmly and place the bit tip on the point to be drilled.
5.2.6. Depress the trigger to start drill. Move the drill bit into the workpiece applying only enough pressure to keep the bit cutting. DO NOT force
the bit or apply side pressure to elongate the hole.
5.2.7. When drilling metals, use a light oil on the drill bit to keep it from overheating. Oil will prolong the life of the bit and improve the drilling
action.
5.2.8. A pilot hole may be necessary to assist the final size drill through the workpiece.
Lock a pilot drill (smaller size drill than the finished hole size) into the chuck. Follow steps 5.2.1. to 5.2.6. above and drill a pilot hole where
the final hole is to be drilled. Insert the final sized bit in chuck. Hold drill firmly, place the bit at the entrance of the pilot hole and depress the
trigger.

WARNING! Be prepared for drill binding or break-through. When these situations occur the drill has a tendency to grab and kick
which could cause loss of control. If you are not prepared, this loss of control can result in damage and/or personal injury.
5.2.9 If the bit jams in the workpiece or if the drill stalls, release the trigger immediately. Remove the bit from the workpiece and determine the
reason for jamming. To remove the bit it may be necessary to reverse the drill by moving the lever adjacent to the trigger to the reverse
(R) position.
fig.3
 WARNING! Ensure that you read, understand and apply the safety instructions before use.
7.1. Connect the wrench to the air hose as in Section 4.
7.2. Fit the socket onto the square drive and then place the socket over the subject nut. Squeeze the trigger to operate the wrench.
7.3. To change the ratchet direction turn the switch on the tool head. F = Forward, R = Reverse.
DO NOT use any additional force upon the wrench in order to remove or tighten a nut.
DO NOT allow the wrench to run in “idle rotation” for an extended period of time as this will shorten the life of its bearings.
6. OPERATION - IMPACT WRENCH
 WARNING! Ensure that you read, understand and apply the safety instructions before use.
6.1. Only use impact sockets, which are specifically designed for use with an impact wrench.
6.2. Connect the wrench to the air hose as in Section 4.
6.3. Fit the socket onto the square drive and then place the socket over the subject nut. Squeeze the trigger to operate the wrench.
6.4. To change direction push the button at the top of the handle, direction “F” for forward and “R” for reverse.
6.5. The flow of air may be regulated by adjusting flow valve at the base of the handle.
DO NOT use any additional force upon the wrench in order to tighten or remove a nut.
DO NOT allow wrench to free run for an extended period of time as this will shorten the life of its bearings.
Take care not to over-tighten fixings.
Original Language Version SA2003KIT Issue: 3(SP) - 16/12/13 © Jack Sealey Limited