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Hydrosteel 7000 MANUAL
Ion Science Ltd
Page 4 of 43
Unrivalled Detection. www.ionscience.com
Contents
Declaration of conformity ............................................................................................................................... 3
Statements ....................................................................................................................................................... 5
Responsibility for Use .................................................................................................................................... 5
Warnings ........................................................................................................................................................ 5
Quality Assurance .......................................................................................................................................... 5
Calibration Facility .......................................................................................................................................... 5
Legal Notice ................................................................................................................................................... 5
Packing list ....................................................................................................................................................... 5
Introduction to Hydrosteel 7000 ..................................................................................................................... 7
Introduction to safety certification .............................................................................................................. 10
Installation ...................................................................................................................................................... 11
HY7K probe site identification ...................................................................................................................... 11
HY7K analyser site identification ................................................................................................................. 11
Power and signal requirements ................................................................................................................... 12
Cable Requirements .................................................................................................................................... 14
Removal of cladding and insulation ............................................................................................................. 14
Preparation of test site ................................................................................................................................. 14
HY7K probe installation................................................................................................................................ 15
Thermocouple installation ............................................................................................................................ 18
Re-insulation and cladding ........................................................................................................................... 18
Installation of sample conduit ....................................................................................................................... 20
Mounting of Hydrosteel 7000 analyser ........................................................................................................ 23
Commossioning ............................................................................................................................................. 24
Inspection of the equipment installation ....................................................................................................... 24
Probe connection to Hydrosteel 7000 .......................................................................................................... 25
Terminating power and 4-20mA cable to Hydrosteel 7000 .......................................................................... 28
Start up ......................................................................................................................................................... 30
Operation test ............................................................................................................................................... 30
Hand over ..................................................................................................................................................... 31
Hydrosteel setup ............................................................................................................................................ 32
Clock time .................................................................................................................................................... 32
Flux 4-20mA output range ........................................................................................................................... 32
Operation ..................................................................................................................................................... 32
Hydrosteel 7000 PC software ....................................................................................................................... 33
Installation of Hydrosteel Software .............................................................................................................. 33
Connecting to the Hydrosteel 7000 .............................................................................................................. 33
Downloading data ........................................................................................................................................ 34
Graph operation ........................................................................................................................................... 34
Data table operation ..................................................................................................................................... 35
Data handling ............................................................................................................................................... 35
Print options ................................................................................................................................................. 36
Instrument Settings ...................................................................................................................................... 36
Maintenance and calibration ........................................................................................................................ 37
Hydrosteel 7000 unit maintenance .............................................................................................................. 37
Probe installation .......................................................................................................................................... 37
Fault finding
and diagnostics ................................................................................................................ 38
Fault findings ................................................................................................................................................ 38
Diagnostics ................................................................................................................................................... 39
Technical specifications ............................................................................................................................... 40
Instrument warranty and service ................................................................................................................. 42
Warranty ....................................................................................................................................................... 42
Service ......................................................................................................................................................... 42
Contact details ............................................................................................................................................. 42
Manual log ...................................................................................................................................................... 43
