Maintenance, Gearcases, Spark plugs – Polaris 2016 RZR 900 User Manual
Page 100: Gearcase specification chart, Spark plug gap/torque
98
MAINTENANCE
Gearcases
Gearcase Specification Chart
Use of other fluids may result in improper operation of components. See
page 140 for the part numbers of POLARIS products.
Spark Plugs
Spark Plug Gap/Torque
NOTICE: Using non-recommended spark plugs can result in serious engine
damage. Always use POLARIS-recommended spark plugs or their
equivalent. Refer to the specifications section beginning on page
132.
Spark plug condition is indicative of engine operation. The spark plug
firing end condition should be read after the engine is warmed up and
the vehicle is driven at higher speeds. Immediately check the spark plug
for correct color. See page 99.
CAUTION! A hot exhaust system and engine can cause burns. Wear
protective gloves when removing a spark plug for inspection.
Gearcase
Lubricant
Capacity
Fill Plug
Torque
Drain Plug/
Level Check
Plug Torque
Transmission
(Main Gearcase)
AGL Gearcase
Lubricant &
Transmission
Fluid
44 oz. (1300 ml)
Turf Models:
40.5 oz. (1200 ml)
10-14 ft. lbs.
(14-19 Nm)
10-14 ft. lbs.
(14-19 Nm)
Demand Drive Unit
(Front Gearcase)
Demand Drive
Fluid
7.5 oz.
(222 ml)
8-10 ft. lbs.
(11-14 Nm)
8-10 ft. lbs.
(11-14 Nm)
Electrode Gap
Spark Plug Torque
0.7-0.8 mm
7 ft. lbs. (10 Nm)
- 2016 RZR 900 EPS Trail 2016 RZR 900 XC Edition 2016 RZR S 900 2016 RZR S 900 EPS 2016 RZR 4 900 EPS 2016 RZR S 1000 EPS 2014 RZR 900 2014 RZR 4 900 2015 RZR XP 1000 2015 RZR XP 4 1000 2015 RZR 900 2015 RZR 900 EPS Trail 2015 RZR 900 XC Edition 2015 RZR S 900 2015 RZR S 900 EPS 2015 RZR 4 900 EPS 2016 RZR XP Turbo 2015 RZR XP 1000 EPS High Lifter Edition 2016 RZR XP 1000 EPS High Lifter Edition 2014 RZR 800 2014 RZR S 800 2014 RZR 4 800 2016 RZR 570 2016 RZR 570 EPS 2013 RZR 570 2011 RZR 2011 RZR S 2011 RZR 4 2009 Ranger RZR S 2010 RZR 2010 RZR EPS 2009 Ranger RZR 170 2012 ATV RZR 170 2016 ATV RZR 170 2013 RZR 170 2010 RZR 170 2011 RZR 170 2014 RZR 170 2010 RZR 4 2015 RZR 170 2012 RZR 2012 RZR S 2012 RZR 4 2013 RZR 2013 RZR S 2013 RZR 4 2011 Ranger RZR XP 900 2012 RZR XP 900 2013 RZR XP 900 2013 RZR XP 4 900 2012 RZR 570 2014 RZR XP 1000 2014 RZR XP 4 1000 2016 RZR XP 1000 2016 RZR XP 4 1000 2014 RZR 570 2015 RZR 570 2015 RZR 570 EPS