The perfect fit, Handlebar component fastener torques – Polaris 2016 600 Rush PRO-S User Manual
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THE PERFECT FIT
Handlebar Component Fastener Torques
Component
Torque
Do not over-tighten
IMPORTANT: Moving a handlebar component without first loosening its
screws/set screws may cut grooves into the handlebar, making it difficult
to secure the component. Do not move a handlebar component without
first loosening its mounting screws/set screws.
Take care to avoid damaging hand warmer/brake switch wires when
moving components.
1.
Left Handlebar Control Block
20 in-lbs (2.3 Nm)
2.
Brake Lever / Master Cylinder
Torque the front screw first, then torque
the screw next to the reservoir.
70 in-lbs (7.9 Nm)
3.
Upper / Lower Riser Clamps
14.8 ft-lbs (20 Nm)
4.
Throttle Lever Block Set Screw
27 in-lbs (3.1 Nm)
5.
Throttle Lever Block Cover Screws
6 in-lbs (0.7 Nm)
6.
Auxiliary Engine Stop Switch Set Screw
12 in-lbs (1.4 Nm)
7.
Riser
Install with the “FWD”
stamp facing forward,
toward the hood.
Hand Guard Mounts (if applicable)
Hand-Tight
2
1
3
4/5
6
7
3
Shown with riser cover removed for clarity