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The perfect fit, Handlebar component fastener torques – Polaris 2016 600 Rush PRO-S User Manual

Page 72

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THE PERFECT FIT

Handlebar Component Fastener Torques

Component

Torque

Do not over-tighten

IMPORTANT: Moving a handlebar component without first loosening its
screws/set screws may cut grooves into the handlebar, making it difficult
to secure the component. Do not move a handlebar component without
first loosening its mounting screws/set screws.
Take care to avoid damaging hand warmer/brake switch wires when
moving components.

1.

Left Handlebar Control Block

20 in-lbs (2.3 Nm)

2.

Brake Lever / Master Cylinder
Torque the front screw first, then torque
the screw next to the reservoir.

70 in-lbs (7.9 Nm)

3.

Upper / Lower Riser Clamps

14.8 ft-lbs (20 Nm)

4.

Throttle Lever Block Set Screw

27 in-lbs (3.1 Nm)

5.

Throttle Lever Block Cover Screws

6 in-lbs (0.7 Nm)

6.

Auxiliary Engine Stop Switch Set Screw

12 in-lbs (1.4 Nm)

7.

Riser

Install with the “FWD”
stamp facing forward,

toward the hood.

Hand Guard Mounts (if applicable)

Hand-Tight

2

1

3

4/5

6

7

3

Shown with riser cover removed for clarity