Smithco Spray Star 1000 (sn 100199 – 100223) Parts & Service Manual User Manual
Page 2

Introduction
Service
Diagrams
Parts
Accessories
Reference
CONTENTS
Introduction .......................................... 1-3
Safe Practices .................................................................. 2
Specification ..................................................................... 3
Optional Equipment ......................................................... 3
Service .................................................. 4-9
Maintenance ................................................................. 4-6
Service Chart .................................................................... 7
End User’s Service Chart ................................................. 8
Adjustments ..................................................................... 9
Storage ............................................................................. 9
Diagrams ........................................... 10-14
Wiring Diagram ........................................................ 10-11
Hydraulic Diagram ................................................... 12-13
Fitting Torque Charts ...................................................... 13
Wiring Schematic ........................................................... 14
Hydraulic Schematic ...................................................... 14
Parts .................................................. 16-41
Body and Frame ....................................................... 16-19
Nose Cone ............................................................... 20-21
Front Axle .................................................................. 22-23
Fuel Tank .................................................................. 24-25
Hydraulic Tank .......................................................... 24-25
Foot Pedal Linkage .................................................. 26-29
Engine,Pumps, and Exhaust ................................... 30-31
Park Brake and Rear Axle ......................................... 32-33
Poly Tank .................................................................. 34-35
Turbo-Quad Agitator ................................................. 34-35
34-103 Orbitrol ......................................................... 36-37
10-117 Hydraulic Pump ............................................ 38-39
16-966 Hypro
®
Pump ................................................ 40-41
Accessories .................................... 42-121
1010 Plumbing (Manual Valve) ................................ 42-45
1008 Plumbing (Raven 440) .................................... 46-49
1006 Plumbing(TeeJet 834) .................................... 50-53
1004 Plumbing (Manual) .......................................... 54-57
1002 Plumbing (Raven 203) .................................... 58-61
1006 Controls (TeeJet 834) ..................................... 62-63
1008 Controls (Raven 440) ...................................... 62-63
1002 Controls (Raven 203) ...................................... 64-65
16-456 Flow Meter ................................................... 64-65
16-524/16-866 Motorized Control Valve ................... 66-67
16-968 Strainer ......................................................... 66-67
10-207 Manual Manifold Ball Valve .......................... 68-69
15-552 Manifold Ball Valve ....................................... 70-71
15-531 Control Valve ................................................ 72-73
10-268 3 Way Manual Valve ..................................... 74-75
10-160 Stainless Steel 15’ Manual Boom ............... 76-79
10-301 15’ Terrain Following Boom ........................ 80-85
Nozzle Assembly ...................................................... 86-87
Wiring Diagram
(for 10-301 Terrain Fllowing Boom) ......
86-87
RA Raindrop
®
Tips .......................................................... 88
XR TEEJET Tips ............................................................. 89
10-103 Electric Lift Kit ............................................... 90-91
10-325 Hydraulic Lift Kit ........................................... 92-95
16-906 Electric Hose Reel ....................................... 96-97
16-129 Hose Reel .................................................... 98-99
10-107 Hose Reel Mounting Instructions ............ 100-101
Hose Reel Plumbing ............................................ 102-103
Electric Hose Reel Wiring .................................... 104-105
Hose Reel Adjustments .............................................. 104
10-105 Foam Marker ............................................. 106-111
15-504 Compressor ............................................. 112-113
15-505 Motor ......................................................... 114-115
15-511 Foam Nozzle ............................................. 116-117
10-108 Speedometer Kit ....................................... 118-119
10-106 Fresh Water Wash Tank .......................... 120-121
Reference ...................................... 122-124
Decal List ..................................................................... 123
Quick Reference Replacement Parts ......................... 124
Limited Warranty .................................. Inside Back Cover
- Spray Star 1000 (sn 100149 – 100178) Parts & Service Manual Spray Star 1000 (sn 100100 – 100118) Parts & Service Manual Spray Star 1000 (sn 100119 – 100148) Parts & Service Manual Spray Star 1000 (sn 100179 – 100198) Parts & Service Manual Spray Star 1000 (sn 100224 – 100235) Parts & Service Manual Spray Star 1000 (sn 100236 – 100311) Parts & Service Manual Spray Star 1000 (sn 100312 – 100324) Parts & Service Manual Spray Star 1000 (sn 100325 – 100402) Parts & Service Manual