Smithco Spray Star 1000 (sn 100199 – 100223) Parts & Service Manual - Manual (Page 121)

119
Accessories
10-108 SPEEDOMETER KIT PARTS LIST
REF# PART# DESCRIPTION QUANTITY
1* 10-202 Speedometer 1
8854 Fork Terminal 2
8962 Heat Shrink 2
2 8935 Buss Bar(-) 1
3 8935 Buss Bar(+) 1
4 Speedometer to Buss Bar(+) (Part of console wire harness 10-224)
5* 10-183 Speedometer Ground Wire 1
6 10-152 Left Spindle 1
7* 16-883 Magnetic Sensor 1
8* 10-209 Speedometer Wire Harness 1
* Part of 10-108 Speedometer Kit
SPEEDOMETER KIT INSTALLATION
1. Shut off machine, remove key, set park brake, remove negative(-) battery cable from battery.
2. Using a utility knife, cut out decal covering hole on left side of dashboard. Remove plug from speedometer
hole.
3. Put the heat shrink on the red and black wires on speedometer. Put the fork terminals on the wires, slide heat
shrink over the ends of terminals and apply heat to shrink. Connect the ground wire 10-183 to the negative (-)
terminal on the speedometer using the fork terminal. Use dielectric grease on all electrical connections.
4. Turn the steering wheel all the way to the right. On the inside of the left front wheel there is a sprocket. From the
rear of the machine, place the magnetic sensor into the hole on the bracket of the spindle that lines up with the
teeth on the sprocket. Adjust the magnetic sensor so that it is between
1 /
8
and 3 /
16
inch away from the sprocket.
5. Connect the ring terminals on the wire harness to the terminals on the magnetic sensor. Run the wire harness to
the center of the machine, along the front axle, up through the hole in the floorboard, up the console and through
the hole for the speedometer. Use the nylon ties to tie the wire harness to the axle so that it will not hang loose or
rub on anything. Cut off the excess ties.
6. Bring the speedometer up to the dashboard. Connect the speedometer wire harness to the center terminal
of the speedometer.
7. Under the dashboard there is a red wire with a fork terminal that is not connected to anything. Bring it up
to the speedometer and connect it to the positive(+) terminal.
8. Remove the hold down from the speedometer and slide the speedometer through the hole. Make sure that
the speedometer is straight. Put the hold-down back on, keeping the speedometer straight and not touching any
of the wires.
9. Connect the white ground wire from the speedometer to the ground (-) buss bar on the left hand side of the
steering column.
10. Reconnect the negative (-) battery cable. Speedometer should work. If not, check sensor clearing.