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Troubleshooting – Nortec Modbus User Manual

Page 45

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Troubleshooting

Problem

Resolutions

Cannot see/change set

point over Modbus.

Check control type. Demand type controls use internal algorithms to generate a signal

telling the humidifier to operate at a certain output percentage. These controls do not

report the detected humidity level or set point to the humidifier. As a result the set point

and space humidity levels cannot be monitored through Modbus when using demand

controls.

Sensor ("transducer") type controls report a sensed humidity value to the humidifier.

The set point is configured at the humidifier and the humidifier uses internal algorithms

to determine the output percentage. Since the humidifier knows both the set point and

humidity level, these values may be monitored over the Modbus connection.

Cannot establish

communication.

Check communication parameters. Nortec humidifiers are capable of Modbus RTU

communication. Modbus TCP based systems require a gateway to translate the

information.

Check Parity, baud rate, and stop bits. Modifying parity and stop bit parameters may be

necessary for some Modbus networks.

Cannot read data from

point

Check addresses, some Modbus network controllers automatically prepend the "40" for

input registers and "30" for input registers.

Carefully ensure that addresses are mapped correctly. A single incorrect address may

cause loss of communication or faults for an entire chain of humidifiers.

Check data type, some Modbus network controllers default to integer or binary values

depending on variable type.

Only some registers

report data.

Check the baud rate being used on the Modbus network. NH-EL, NHTC, GSTC, SETC,

MHTC, and NHRS units only support 9600 bps. MES-2 and RH2 units can support 4800

bps, 9600 bps, or 19200 bps for communications. Use of faster baud rates may cause

data loss.

Check the polling rate being used. High polling rates can interrupt responses from the

previous poll of data causing incomplete data transfer. A recommended polling rate is

once per minute.

Humidifier will not

respond to set

point/sensor values/

demand values written

over Modbus.

Check that humidifier is configured for "Digital" or "Modbus" control.

Refer to the "Control Signal Settings" section for your humidifier model.

If the setting is "Analog" the humidifier will look for a control signal on the low voltage

terminal strip only.

Humidifier will not

respond to hardwired

controls.

Check that humidifier is configured for "Analog" control. Refer to the "Control Signal

Settings" section for your humidifier model. If the setting is "Digital" or "Modbus" the

humidifier will look for a control value to be written over Modbus only.

Intermittent

Communications

Check wire type and run length. Wire type should be 18 – 24 AWG, shielded twisted pair

wire with 120 ohm characteristic impedance. Chains should not exceed 2000 feet in

length.

Look for wire runs in close proximity to equipment generating significant electrical noise

(such as VFD's, medical equipment, X-ray machinery, servers, etc).

Check that wire shield is terminated at one end only. Terminations at both ends cause

shield to conduct electricity and can generate noise.

Confirm correct polarity of conductors at each device. This problem can be the result of

Net+ and Net- terminals being crossed.

Check Modbus addresses for conflicts with any device. Each Modbus device on the

network must have a unique address. Devices (humidifiers or otherwise) cannot share

Modbus addresses.

Ensure that no more than 8 devices are connected to a single chain/bus. Humidifiers

should be of the same type (gas, electric, etc) but do not to be the same size.

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