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Microsonic bks+3/FIU User Manual

Ultrasonic sensors

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Operating Instructions

bks+3/FIU

Ultrasonic web edge sensor with
analogue output and
IO-Link interface

Sensor adjustment with Teach-in procedure

2-point adjustment

Completely free the fork from

the web material.

Press push-button for ca. 3 s,
until the green LED and +LED

flash

simultaneously.

Wait for 2 s.

Cover the sound path com-

pletely with web material.

1-point adjustment

Align the web edge inside the

fork with the mark to obtain a

50 % coverage of the sound

path.

Press push-button for ca. 6 s,

until the green LED and -LED

flash

simultaneously.

Set analogue output

Lock push-button

Turn supply voltage OFF.

While pressing the push-button

turn supply voltage ON.

Press push-button for ca. 13 s,

until the +LED and -LED flash

simultaneously.

green LED:

The function of

the analogue

output is

displayed:

flashes

+LED on, -LED off:
0-10 V, rising

+LED on, -LED off:
0-10 V, falling

+LED off, -LED on:
4-20 mA, rising

+LED off, -LED off:
4-20 mA, falling

Keep push-button pressed for

ca. 3 s, until green LED and +

LED simultaneously flash

quickly.

green LED:

-LED:

+LED:

flashes

off

on: push-button
active
off: push-button
locked

Factory setting

Turn supply voltage OFF.

While pressing the push-button

turn supply voltage ON.

Keep push-button press for

ca. 13 s, until the green LED

flashes quickly.

Press push-button for ca. 1 s,
until green LED flashes and +

LED is off.

Normal mode operation

To change output function

press push-button for ca. 1 s.

Wait for 10 s.

Normal mode operation

To change setting press

push-button for ca. 1 s.

Wait for 10 s.

Technical data

fork width 30 mm
fork depth

operating range

transducer frequency

resolution

43 mm
min. 12 mm (± 6 mm)
170 kHz
< 0.005 mm

operating voltage U

B

voltage ripple

no-load current consumption

housing

20 to 30 V DC, reverse polarity protection
± 10 %
≤ 60 mA
zinc die cast lacquered, plastic parts: PBT

class of protection to EN 60 529

type of connection

ultrasonic transducer : polyurethane foam,
epoxy resin with glass contents
IP 65
5-pin M12 initiator plug,

controls

indicators

brass, nickel-plated
Teach-in-button
LED green: center or within switching window
LEDs yellow: deviation from center/switching window

programmable

synchronisation

operating temperature

storage temperature

LCA-2 with LinkControl
internal synchronisation up to 10 sensors
+5°C to +60°C
-40°C to +85°C

weight

response time

repetition rate

time delay before availability

190 g
4.5 ms
4 ms
< 300 ms

order no.

analogue output

bks+3/FIU
current output 4-20 mA, voltage output 0-10 V
voltage output 0-10 V
short-circuit-proof, switchable rising/falling

switched output Push-Pull, U

B

-4V, -U

B

+2 V, I

max

= 100 mA

switchable NOC/NCC; short-circuit-proof

1

5

2

3

4

1 Push-Pull switched output and analogue output

+U

B

-U

B

Sync/Com

1
2
4
5
3

U

R

L

F

I/U

The bks+ sensors are IO-Link-capable
in accordance with IO-Link specifica-
tion V1.1.

Via the Teach-in button on the
edge sensor’s top, the sensor can
be adjusted to the material to be
controlled.

Choosing between rising and
falling output characteristic is
possible.

Three LEDs indicate the position
of the web material inside the
fork.

Safety Notes

Read the operating instructions
prior to start-up.

Connection, installation and ad-
justment works may only be car-
ried out by expert personnel.

No safety component in ac-

cordance with the EU Machine
Directive.

Installation

Mount the sensor at the installa-
tion site.

Connect a connection cable to
the M12 device plug.

For optimum measurement re-
sults the sensor should be moun-
ted thermally conductive.

Start-Up

Connect the power supply.

Carry out the adjustment in ac-
cordance with the diagram.

Synchronisation
If two or more edge sensors are
mounted in a distance < 400 mm
the internal synchronisation should
be used. Connect Sync-channels (Pin

Product Description
The bks+ ultrasonic web edge sensor
is a fork sensor for scanning the
edges of sound-impermeable
materials such as foil or paper.
The fork’s lower leg is equipped with
an ultrasonic sensor which cyclically
emits short sound impulses, which
are detected by the ultrasonic
receiver accommodated in the upper
fork leg. Material immersing into the
fork covers this sound path and thus
attenuates the receive signal, which
is evaluated by the internal
electronics. An analogue signal is
output in dependence of the
coverage degree.
Using the LinkControl-Adapter LCA-
2 and LinkControl software, the
switched output can be programmed
in window mode around the zero
position.

5 at the units receptacle) of all sen-
sors.

Factory setting

Analogue output on voltage out-
put.

Rising analogue characteristic (0
V at maximum coverage).

Switched output on NCC.

Switched output window is ± 1,5
mm around zero position.

Maintenance
microsonic sensors are maintenance-
free. With heavy dirt deposits, we re-
commend a cleaning of the white
sensor surface.

Note

For optimum measurement re-
sults the material to be detected
should be kept in a range of ± 5

mm around the centre between
the upper and lower fork leg.

Using the LinkControl-Adapter
LCA-2 (optional accessory) and
the LinkControl-Software V7.6
all Teach-in- and additional sen-
sor parameter settings may be
made.

Depending on the function the
ultrasonic transducers in the up-
per and lower fork leg are
mounted with a slope of 2°.

Ultrasonic Sensors

2004/108/EWG

Adjust sensor to web edge

Further settings