Kemppi Protig 501L User Manual
Page 2
2 – PROMIG 501, PROMIG 511/0537
© KEMPPI OY
CONTENTS
1.
PREFACE ........................................................................................................................3
1.1.
Introduction .......................................................................................................................3
1.2.
Product introduction ..........................................................................................................3
1.2.1.
Operation control and connectors ................................................................................... 4
1.2.2.
Parts of wire feed mechanism ......................................................................................... 6
1.2.3.
Quick guide for operation of MC panel ............................................................................ 8
1.2.4.
Quick guide for operation of ML panel ............................................................................ 9
1.3.
Operation safety ..............................................................................................................10
2.
INSTALLATION ............................................................................................................. 11
2.1.
Assembly of MIG system ................................................................................................ 11
2.2.
Accessories corresponding to wire diameter ..................................................................12
2.3.
Mounting of MIG welding gun .........................................................................................12
2.4.
Mounting and locking of wire reel ....................................................................................13
2.5.
Adjustment of pressure ...................................................................................................14
2.7.
Adjustment of tightness of reel brake ..............................................................................14
2.8.
Burn back time ................................................................................................................14
2.9.
Ground cable ...................................................................................................................14
2.10.
Shielding gas ...................................................................................................................15
2.10.1.
Installing gas bottle ....................................................................................................... 15
2.11.
Main switch I/O ................................................................................................................16
2.12.
Operation of cooling unit (Procool 10, Procool 30) .........................................................16
3.
CONTROL PANELS OPERATIONS .............................................................................16
3.1.
MC control panel .............................................................................................................16
3.1.1.
Weld data / Gas test ...................................................................................................... 19
3.1.2.
Selecto operations, MC panel ....................................................................................... 19
3.2.
ML control panel ..............................................................................................................20
3.2.1.
Weld data ...................................................................................................................... 24
3.2.2.
Synergic operations, ML panel ...................................................................................... 24
4.
OPERATIONS OF REMOTE CONTROL UNITS IN
PROMIG 501 AND 511 WIRE FEED UNITS .................................................................27
5.
PROMIG 501, 511 A001 JUMPER BLOCK FUNCTIONS ............................................ 28
6.
ERROR CODES OF PANELS .......................................................................................30
7.
SERVICE, OPERATION DISTURBANCES ..................................................................31
8.
DISPOSAL OF THE MACHINE .....................................................................................31
9.
PROMIG 501L ...............................................................................................................32
10.
ORDERING NUMBERS ................................................................................................33
11.
TECHNICAL DATA ........................................................................................................35
12.
TERMS OF GUARANTEE .............................................................................................36