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Parts list, Tools required, Topping lift – Harken 253 Lazy Jack kit User Manual

Page 2: Altering sail cover, Determining the location of mast tang, Marker or pencil, 5 mm) drill bit

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2

Parts List

2 Wire assemblies including blocks and mast tangs

1 62' (19 m) length of

5

/

16

" (8 mm) line with eye splice

3 Stainless steel eyestraps

1 Carbo cheek block

1 4" (101 mm) aluminum cleat

15 10-32 x

3

/

8

" (10 mm) truss head machine screws (includes 3 extra)

15

3

/

16

" (4.76 mm) stainless steel rivets (includes 3 extra)

3 #10 x 1

1

/

4

" (32 mm) self-tapping screws (includes 1 extra)

3 10-32 x

3

/

4

" (19 mm) trusshead machine screws (includes 1 extra)

3 #10 x

3

/

4

" (19 mm) trusshead self-tapping screws (includes 1 extra)

Tools Required

Marker or pencil

5

/

32

" (4 mm) drill bit

Center punch

Phillips/slotted screwdriver

Hammer

Tape measure (long enough to measure luff length)

Electric drill

Pliers or vice grips

Drill, Tap and Screw Method:

1 – slotted screwdriver

1 – 10-32 tap and handle

1 –

5

/

32

" (4 mm) drill bit

Rivet Gun Method: Stainless steel rivets require a heavy-duty rivet gun.

It may be necessary to rent a rivet gun if you do not have a heavy-duty model.

1 –

13

/

64

" (5 mm) drill bit

Topping Lift

To avoid snagging the mainsail on the Lazy Jacks when raising sail, the boat

must be equipped with a topping lift or vang that holds boom lifted.

Altering Sail Cover

Take your sail cover to a sailmaker to have slits cut in the cover for the Lazy Jacks.

Slits should have Velcro or snap closures to make it easy to cover the mainsail.

Mark your cover after installation so the slots can be positioned correctly.

Determining the Location of Mast Tang

Measure the mainsail luff length or find the “P” dimension of the mast. Find this

measurement in the left column below and circle the number in the right column.

See drawing, page 3.

7.89 m

25'11"

10.97 - 11.11 m

36'7" to 37'

7.79 m

8.96 m

29'5"

25'7"

12.47 - 12.60 m

10.82 - 10.96 m

41'7" to 42'

36'1" to 36'6"

7.66 m

8.86 m

29'1"

25'2"

12.32 - 12.46 m

10.67 - 10.81 m

41'1" to 41'6"

35'7" to 36'

7.56 m

8.73 m

28'8"

24'10"

12.17 - 12.31 m

10.52 - 10.66 m

40'7" to 41'

35'1" to 35'6"

7.46 m

8.63 m

28'4"

24'6"

12.02 - 12.16 m

10.37 - 10.51 m

40'1" to 40'6"

34'7" to 35'

7.36 m

8.53 m

28'

24'2"

11.87 - 12.01 m

10.22 - 10.36 m

39'7" to 40'

34'1" to 34'6"

7.26 m

8.43 m

27'8"

23'10"

11.72 - 11.86 m

10.07 - 10.21 m

39'1" to 39'6"

33'7" to 34'

7.13 m

8.33 m

27'4"

23'5"

11.57 - 11.71 m

9.92 - 10.06 m

38'7" to 39'

33'1" to 33'6"

7.03 m

8.20 m

26'11"

23'1"

11.42 - 11.56 m

9.77 - 9.91 m

38'1" to 38'6"

32'7" to 33'

6.93 m

8.10 m

26'7"

22'9"

11.27 - 11.41 m

9.62 - 9.76 m

37'7" to 38'

32'1" to 32’6"

The tang location

measured from the

top of boom is:

6.85 m

The tang location

measured from the

top of boom is:

8.00 m

26'3"

22'6"

Chart A

If the mainsail luff length or

“P” dimension measures:

11.12 - 11.26 m

9.47 - 9.61 m

37'1" to 37'6"

Chart A

If the mainsail luff length or

“P” dimension measures:
31'7" to 32'

40'1" to 40'6"