Vise, Mechanical assembly – Floscan Series 9700/97000 Standard Flow GPS Interface System (twin engine model) User Manual
Page 13
07/24/08
4001-443-00
MECHANICAL ASSEMBLY
Standard Flow Diesel Systems (BOS, 201, 231 & 235-2K)
Forward Sensor to Forward Pulsation Damper Assembly
1. Clamp the Pulsation Damper’s aluminum base into a vise.
FloScan Instrument Company, Inc.
Tel:
(206)
524-6625
Fax:
(206)
523-4961
3016 NE Blakeley Street, Seattle, WA 98105
:
Http://www.floscan.com
2. Coat the Hex Reducer Nipple’s ½” MNPT threads with
sealant.
3. Place the ½” MNPT Hex Reducer Nipple threads into the
Pulsation Damper’s base end with the Inward Pointing
Arrow (Î).
4. Tighten hand tight.
5. Coat the Hex Reducer Nipple’s ¼” MNPT threads with
sealant.
6. Place the Forward Sensor’s “OUT” port onto the ¼”MNPT
Hex Reducer Nipple end.
7. Tighten hand tight.
8. Use an adjustable wrench to tighten the Hex Reducer Nipple
into the Pulsation Damper base.
9. Use an adjustable wrench to tighten the sensor body onto the
Hex Reducer Nipple. DO NOT put a wrench on the Forward
Sensor’s Hex Flow Straightener, at the Sensor’s inlet port
10. When tightened, the Sensor’s base and the Pulsation Damper
base must be even.
FloScan
VISE
Hex Flow
Straightener
Sensor
Body
Hex Reducer
Nipple
Pulsation
Damper
Base
• CAUTION: When tightening the Forward Sensor onto the Hex Reducer, always place the wrench onto the Sensor’s body.
• Never place a wrench on the Forward Sensor’s Hex Flow Straightener while assembling the Sensor onto the Forward
Pulsation Damper. The Flow Straightener is locked into place with a very strong retaining compound and must remain in
position. It must not be tightened or loosened. Moving the Flow Straightener in relation to the Sensor body will destroy the
Sensors accuracy. Turned Flow Straighteners are not considered warranty items.
CAUTION, DO NOT OVER TIGHTEN FLOW SENSOR FITTINGS. Over-tightening may crack the sensor’s body. Cracks
cause leaks, and fuel leaks sometimes cause catastrophic explosions and fire. Assemble fittings with a Lubricating, Fuel Proof,
Non or Semi Hardening pipe thread sealant, designed for aluminum and stainless steel threads, (Loctite 567 or equivalent).
DO NOT USE TEFLON TAPE.
(Continued on next page)
Forward Fuel Line Fitting to Forward Sensor Assembly
- 930M-201-2K Standard Flow GPS Interface System 930M-231-2K Standard Flow GPS Interface System 930M-BOS-2K Standard Flow GPS Interface System 930M0-2012K Standard Flow GPS Interface System 930M0-2312K Standard Flow GPS Interface System 930M0-BOS2K Standard Flow GPS Interface System 93TM-235-2K Standard Flow GPS Interface System 970M-201-2K Standard Flow GPS Interface System 970M-231-2K Standard Flow GPS Interface System 970M-235-2K Standard Flow GPS Interface System 970M-BOS-2K Standard Flow GPS Interface System 970M0-2012K Standard Flow GPS Interface System 970M0-2312K Standard Flow GPS Interface System 970M0-BOS2K Standard Flow GPS Interface System 97TM-235-2K Standard Flow GPS Interface System 97TM0-2352K Standard Flow GPS Interface System Series 7500/75000 Standard Flow Multifunction Meter 750M-201-2K Standard Flow Multifunction Meter 750M-231-2K Standard Flow Multifunction Meter 750M-BOS-2K Standard Flow Multifunction Meter 750M0-2012K Standard Flow Multifunction Meter 750M0-2312K Standard Flow Multifunction Meter 750M0-BOS2K Standard Flow Multifunction Meter 75TM-235-2K Standard Flow Multifunction Meter 75TM0-2352K Standard Flow Multifunction Meter 77TM-235-2K Standard Flow Multifunction Meter 770M-201-2K Standard Flow Multifunction Meter 770M-231-2K Standard Flow Multifunction Meter 770M-BOS-2K Standard Flow Multifunction Meter 770M0-BOS2K Standard Flow Multifunction Meter 770M0-2312K Standard Flow Multifunction Meter Series 6500/65000 Standard Flow CruiseMaster 6310-201-2K Standard Flow CruiseMaster 6310-BOS-2K Standard Flow CruiseMaster 6320-201-2K Standard Flow CruiseMaster 6320-231-2K Standard Flow CruiseMaster 6320-BOS-2K Standard Flow CruiseMaster 6305-201-2K Standard Flow CruiseMaster 6505-201-2K Standard Flow CruiseMaster 6505-BOS-2K Standard Flow CruiseMaster 65080-2012K Standard Flow CruiseMaster 6510-201-2K Standard Flow CruiseMaster 6510-231-2K Standard Flow CruiseMaster 6510-BOS-2K Standard Flow CruiseMaster 6520-201-2K Standard Flow CruiseMaster 6520-231-2K Standard Flow CruiseMaster 6520-BOS-2K Standard Flow CruiseMaster 6532-231-2K Standard Flow CruiseMaster 6532-BOS-2K Standard Flow CruiseMaster 6710-BOS-2K Standard Flow CruiseMaster 6720-BOS-2K Standard Flow CruiseMaster 63040-BOS2K Standard Flow CruiseMaster 63080-BOS2K Standard Flow CruiseMaster 65040-2012K Standard Flow CruiseMaster 65040-2312K Standard Flow CruiseMaster 65040-BOS2K Standard Flow CruiseMaster 65080-2312K Standard Flow CruiseMaster 65080-BOS2K Standard Flow CruiseMaster 65160-2312K Standard Flow CruiseMaster 65160-BOS2K Standard Flow CruiseMaster Series 9500/95000 Standard Flow GPS Interface System (single engine model) 910M-201-2K Standard Flow GPS Interface System 910M-231-2K Standard Flow GPS Interface System 910M-BOS2K Standard Flow GPS Interface System 910M0-2012K Standard Flow GPS Interface System 910M0-2312K Standard Flow GPS Interface System 910M0-BOS2K Standard Flow GPS Interface System 91TM-235-2K Standard Flow GPS Interface System 950M-201-2K Standard Flow GPS Interface System 950M-231-2K Standard Flow GPS Interface System 950M-BOS-2K Standard Flow GPS Interface System 950M0-2012K Standard Flow GPS Interface System 950M0-2312K Standard Flow GPS Interface System 950M0-BOS2K Standard Flow GPS Interface System 95TM-235-2K Standard Flow GPS Interface System 95TM0-2352K Standard Flow GPS Interface System Series 9600/96000 High Flow GPS Interface System (single engine model) 920M-3BB-2K High Flow GPS Interface System 920M-3CB-2K High Flow GPS Interface System 920M-3DC-2K High Flow GPS Interface System 920M-3ED-2K High Flow GPS Interface System 920M0-3BB2K High Flow GPS Interface System 920M0-3DC2K High Flow GPS Interface System 920M0-3ED2K High Flow GPS Interface System 92TM-6CB-2K High Flow GPS Interface System 92TM-6CC-2K High Flow GPS Interface System 92TM-6DC-2K High Flow GPS Interface System 92TM-6DD-2K High Flow GPS Interface System 92TM0-6CB2K High Flow GPS Interface System 92TM0-6ED2K High Flow GPS Interface System 960M-3BB-2K High Flow GPS Interface System 960M-3CB-2K High Flow GPS Interface System 960M-3CC-2K High Flow GPS Interface System 960M-3DC-2K High Flow GPS Interface System 960M-3DD-2K High Flow GPS Interface System 960M-3ED-2K High Flow GPS Interface System 960M-3EE-2K High Flow GPS Interface System 960M-3FE-2K High Flow GPS Interface System 96EM-6DC-2K High Flow GPS Interface System 96EM-6ED-2K High Flow GPS Interface System 96EM-6FE-2K High Flow GPS Interface System 960M0-3BB2K High Flow GPS Interface System 960M0-3CB2K High Flow GPS Interface System 960M0-3CC2K High Flow GPS Interface System 960M0-3DB2K High Flow GPS Interface System 960M0-3DC2K High Flow GPS Interface System 960M0-3DD2K High Flow GPS Interface System 960M0-3ED2K High Flow GPS Interface System 960M0-3FE2K High Flow GPS Interface System 96TH -6DB-2K High Flow GPS Interface System 96TM-6BB-2K High Flow GPS Interface System 96TM-6CB-2K High Flow GPS Interface System 96TM-6CC-2K High Flow GPS Interface System 96TM-6DB-2K High Flow GPS Interface System 96TM-6DC-2K High Flow GPS Interface System 96TM-6DD-2K High Flow GPS Interface System 96TM-6ED-2K High Flow GPS Interface System 96TM-6FD-2K High Flow GPS Interface System 96TM-6FE-2K High Flow GPS Interface System 96TM0-6BB2K High Flow GPS Interface System 96TM0-6CB2K High Flow GPS Interface System 96TM0-6CC2K High Flow GPS Interface System 96TM0-6DC2K High Flow GPS Interface System 96TM0-6DD2K High Flow GPS Interface System 96TM0-6ED2K High Flow GPS Interface System 96TM0-6FE2K High Flow GPS Interface System 96TM0-6FD2K High Flow GPS Interface System 96TM0-6EE2K High Flow GPS Interface System Series 7600/76000 High Flow Multifunction Meter 760M-3BB-2K High Flow Multifunction Meter 760M-3CB-2K High Flow Multifunction Meter 760M-3CC-2K High Flow Multifunction Meter 760M-3DB-2K High Flow Multifunction Meter 760M-3DC-2K High Flow Multifunction Meter 760M-3DD-2K High Flow Multifunction Meter 760M-3ED-2K High Flow Multifunction Meter 760M-3EE-2K High Flow Multifunction Meter 760M-3FC-2K High Flow Multifunction Meter 760M-3FE-2K High Flow Multifunction Meter 760M0-3BA2K High Flow Multifunction Meter 760M0-3BB2K High Flow Multifunction Meter 760M0-3CB2K High Flow Multifunction Meter 760M0-3CC2K High Flow Multifunction Meter 760M0-3DB2K High Flow Multifunction Meter 760M0-3DC2K High Flow Multifunction Meter 760M0-3DD2K High Flow Multifunction Meter 760M0-3ED2K High Flow Multifunction Meter 760M0-3FE2K High Flow Multifunction Meter 76EM-6DC-2K High Flow Multifunction Meter 76EM-6ED-2K High Flow Multifunction Meter 76EM-6FE-2K High Flow Multifunction Meter 76TH-6DB-2K High Flow Multifunction Meter 76TH-6ED-2K High Flow Multifunction Meter 76TM-6BB-2K High Flow Multifunction Meter 76TM-6CB-2K High Flow Multifunction Meter 76TM-6CC-2K High Flow Multifunction Meter 76TM-6DB-2K High Flow Multifunction Meter 76TM-6DC-2K High Flow Multifunction Meter 76TM-6DD-2K High Flow Multifunction Meter 76TM-6EC-2K High Flow Multifunction Meter 76TM-6ED-2K High Flow Multifunction Meter 76TM-6FC-2K High Flow Multifunction Meter 76TM-6FD-2K High Flow Multifunction Meter 76TM-6FE-2K High Flow Multifunction Meter 76TM0-6BB2K High Flow Multifunction Meter 76TM0-6CB2K High Flow Multifunction Meter 76TM0-6CC2K High Flow Multifunction Meter 76TM0-6DB2K High Flow Multifunction Meter 76TM0-6DC2K High Flow Multifunction Meter 76TM0-6DD2K High Flow Multifunction Meter 76TM0-6EC2K High Flow Multifunction Meter 76TM0-6ED2K High Flow Multifunction Meter 76TM0-6EE2K High Flow Multifunction Meter 76TM0-6FD2K High Flow Multifunction Meter 76TM0-6FE2K High Flow Multifunction Meter 780M-3BB-2K High Flow Multifunction Meter 780M-3CB-2K High Flow Multifunction Meter 780M-3DD-2K High Flow Multifunction Meter 78TM-6FE-2K High Flow Multifunction Meter 78TM-6CB-2K High Flow Multifunction Meter Series 6600/66000 High Flow CruiseMaster 6320-3CB-2K High Flow CruiseMaster 6332-3BB-2K High Flow CruiseMaster 66100-3CB2K High Flow CruiseMaster 66100-3CC2K High Flow CruiseMaster 66100-3DB2K High Flow CruiseMaster 66100-3DC2K High Flow CruiseMaster 66100-3DD2K High Flow CruiseMaster 66100-3EC2K High Flow CruiseMaster 66100-3ED2K High Flow CruiseMaster 66100-3EE2K High Flow CruiseMaster 66100-3FE2K High Flow CruiseMaster 6620-3BB-2K High Flow CruiseMaster 6620-3CB-2K High Flow CruiseMaster 66200-3EE2K High Flow CruiseMaster 66200-3FD2K High Flow CruiseMaster 66200-3FF2K High Flow CruiseMaster 6632-3BA-2K High Flow CruiseMaster 6632-3BB-2K High Flow CruiseMaster 6632-3CB-2K High Flow CruiseMaster 6632-6DB-2K High Flow CruiseMaster 6632-3DD-2K High Flow CruiseMaster 6650-3BB-2K High Flow CruiseMaster 6650-3CB-2K High Flow CruiseMaster 6650-3CC-2K High Flow CruiseMaster 6650-3DB-2K High Flow CruiseMaster 6650-3DC-2K High Flow CruiseMaster 6650-3DD-2K High Flow CruiseMaster 6650-3ED-2K High Flow CruiseMaster 6650-3FF-2K High Flow CruiseMaster 66080-3BB2K High Flow CruiseMaster 66080-3CB2K High Flow CruiseMaster 66080-3CC2K High Flow CruiseMaster 66160-3BB2K High Flow CruiseMaster 66160-3CB2K High Flow CruiseMaster 66160-3CC2K High Flow CruiseMaster 66160-3DB2K High Flow CruiseMaster 66160-3DC2K High Flow CruiseMaster 66160-3DD2K High Flow CruiseMaster 66500-3BB2K High Flow CruiseMaster 66500-3CB2K High Flow CruiseMaster 66500-3CC2K High Flow CruiseMaster 66500-3DB2K High Flow CruiseMaster 66500-3DD2K High Flow CruiseMaster 66500-3DC2K High Flow CruiseMaster 66500-3ED2K High Flow CruiseMaster 66500-3EE2K High Flow CruiseMaster Series 9800/98000 High Flow GPS Interface System (twin engine model) 940M0-3CB2K High Flow GPS Interface System 940M0-3ED2K High Flow GPS Interface System 940M-3BB-2K High Flow GPS Interface System 940M-3CB-2K High Flow GPS Interface System 940M-3DC-2K High Flow GPS Interface System 940M-3ED-2K High Flow GPS Interface System 94TM0-6CB2K High Flow GPS Interface System 94TM0-6ED2K High Flow GPS Interface System 94TM-6CB-2K High Flow GPS Interface System 94TM-6DC-2K High Flow GPS Interface System 94TM-6DD-2K High Flow GPS Interface System 980M0-3BB2K High Flow GPS Interface System 980M0-3CB2K High Flow GPS Interface System 980M0-3CC2K High Flow GPS Interface System 980M0-3DB2K High Flow GPS Interface System 980M0-3DC2K High Flow GPS Interface System 980M0-3DD2K High Flow GPS Interface System 980M0-3ED2K High Flow GPS Interface System 980M0-3FE2K High Flow GPS Interface System 980M-3BB-2K High Flow GPS Interface System 980M-3CB-2K High Flow GPS Interface System 980M-3CC-2K High Flow GPS Interface System 980M-3DB-2K High Flow GPS Interface System 980M-3DC-2K High Flow GPS Interface System 980M-3DD-2K High Flow GPS Interface System 980M-3ED-2K High Flow GPS Interface System 980M-3EE-2K High Flow GPS Interface System 98EM-6DC-2K High Flow GPS Interface System 98EM-6ED-2K High Flow GPS Interface System 98EM-6FE-2K High Flow GPS Interface System 98TH-6DB-2K High Flow GPS Interface System 98TM0-6BB2K High Flow GPS Interface System 98TM0-6CB2K High Flow GPS Interface System 98TM0-6CC2K High Flow GPS Interface System 98TM0-6DB2K High Flow GPS Interface System 98TM0-6DC2K High Flow GPS Interface System 98TM0-6DD2K High Flow GPS Interface System 98TM0-6ED2K High Flow GPS Interface System 98TM0-6FD2K High Flow GPS Interface System 98TM0-6FE2K High Flow GPS Interface System 98TM-6BB-2K High Flow GPS Interface System 98TM-6CB-2K High Flow GPS Interface System 98TM-6CC-2K High Flow GPS Interface System 98TM-6DB-2K High Flow GPS Interface System 98TM-6DC-2K High Flow GPS Interface System 98TM-6DD-2K High Flow GPS Interface System 98TM-6EC-2K High Flow GPS Interface System 98TM-6ED-2K High Flow GPS Interface System 98TM-6FD-2K High Flow GPS Interface System 98TM-6FE-2K High Flow GPS Interface System