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Pressure switch test, Adjustable pressure switch calibration, Transducer test – Fieldpiece SDMN6 - Dual Port Manometer and Pressure Switch Tester User Manual

Page 2: Pressure switch testing safety info, Limited warranty, For service, Checking the diaphragm, Checking the bleed port, Checking the inducer, Warnings

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Pressure Switch Test

WARNING: Read "Pressure Switch Testing Safety

Info" section below prior to testing.

1. Connect leads (interchangeable) from the

SDMN6 to the N.O. (normally open) and COM

(common) terminals of the pressure switch.

2. Connect the 2 yellow hoses of the Y-splitter

to the P1 and PUMP ports of your SDMN6.

3. ZERO your SDMN6 while at ambient pressure

with yellow hoses attached. For measure-

ments less than 2 inWC, take reading within

1 minute after zeroing for best accuracy.

4. Press TEST to start the pump. A brief warm up

period ensues.

5. Now connect the white hose to the negative

side of the pressure switch. (Incorrect setup

will cause incorrect pressure measurements.)

6. Make sure the pressure switch is vertically

oriented, the same as it is on the equipment.

7. If the CLOSED LED is OFF, press to increase

the pump speed and induce a negative pres-

sure on the switch. The CLOSED LED will light

when the pressure switch closes. Note the

closing pressure.

If the CLOSED LED is ON, press to slow the

pump and decrease the negative pressure on

the switch. The CLOSED LED turns off when

the switch opens. Note the opening pressure.

NOTE: For higher rated switches, you can hold

down or to accelerate/decelerate the

pump faster. Slow your acceleration as you

approach the switch's rated pressure.

NOTE: A pressure switch should open and close

within the manufacturer's tolerance rating of

the switch (typically ±10%).

AUTO CAPTURE MODE

Press HOLD to automatically HOLD a closing

or opening pressure of a switch as you change

the speed of the pump. "HOLD" blinks until a

change in continuity is detected. Press HOLD

again to exit AUTO CAPTURE mode.

PUMP BLEED ACCESSORY

Most pressure switches have

a bleed port to help regulate the

pressure required to close and open

the switch.

Pressure switches rated around

-0.10inWC often don't have a bleed

port. You can insert the Pump Bleed

Accessory directly onto the PUMP

port to give the pump better control

of these low negative pressures.

Indications a pressure switch is out of

calibration, has a weak/bad diaphragm, or

a bad micro switch in the pressure switch:

• Closing/opening outside the manufacturer's

tolerance rating.

• CLOSED LED blinks rapidly.

• Dramatic fluctuations of pressure readings.

Checking the Diaphragm

If you have difficulty maintaining the correct

pressure to open and close the switch the

diaphragm could be cracked.

Checking the Bleed Port

Pressure readings are greatly affected when

the hose to the pressure switch is pinched. If the

pressure does not change when you pinch the

hose on a pressure switch with a bleed port, the

bleed port could be blocked.

Examine the bleed port for signs of corrosion

or debris. Corrosion is a sign that the switch

has been exposed to excessive moisture and

diaphragm could be coated with debris.

Checking the Inducer

If the pressure created by the inducer

measures more than enough to close the

pressure switch, but the SDMN6 proves the

pressure switch to be good, the inducer may not

be providing enough airflow to close the switch.

Adjustable Pressure

Switch Calibration

WARNING: Read "Pressure Switch Testing Safety

Info" section below prior to testing.

1. Follow steps 1-6 of "Pressure Switch Test".

7. Press / to adjust the pump speed until

displayed negative pressure is stable, within

±0.02 inWC of your target pressure.

8. Start with the switch closed. If the switch is

open, slowly loosen the adjustment screw

until the CLOSED LED turns on.

9. Open the switch by slowly tightening the

adjustment screw on the adjustable pressure

switch until the CLOSED LED turns off. The

adjustable pressure switch is now calibrated

to your target pressure.

NOTE: Stabilized pressures may slightly fluctu-

ate after an adjustment. Be sure to adjust the

pump speed ( / ) as needed to maintain

the desired induced negative pressure.

NOTE: Dual-pressure switches only have one

spring and one diaphragm so it's only neces-

sary to test the negative side.

Transducer Test

1. Connect the 2 yellow hoses of the Y-splitter

to the P1 and PUMP ports of your SDMN6.

2. Connect a volt meter to the transducer's

terminals.

3. ZERO your SDMN6 while at ambient pressure

with yellow hoses attached. For measure-

ments less than 2 inWC, take reading within

1 minute after zeroing for best accuracy.

4. Press TEST to start the pump. A brief warm

up period ensues.

5. Now connect the white hose to the low side

of the transducer. (Incorrect setup will cause

incorrect pressure measurements.)

6. Press / to increase/decrease the pump

speed and resulting negative pressure. For

higher rated transducers, you can hold down

the button to get the pump up to speed

faster.

7. As you increase the negative pressure, the

voltage across the terminals will change

based on the transducer's rating. Compare

observed voltage to rated voltage to deter-

mine the health of the transducer.

Pressure Switch

Testing Safety Info

The pressure switch is a safety device that

prevents the furnace from running in an unsafe

condition. An unsafe condition can result in

injury, loss of property or even loss of life.

1. Before every use, check the SDMN6 and the

tubing for breaks or blockage. Check the tub-

ing for any moisture as well.

2. It is critical that the hoses going to P1 and the

switch are the same length.

3. Check for the presence of moisture in the

pressure switch before using the SDMN6. Do

not use the SDMN6 on a pressure switch that

has moisture in it. Moisture can damage the

SDMN6 and VOID the warranty. Check the

tubing for moisture build-up as well.

4. The SDMN6 is designed to produce a precise

amount of negative pressure. Always zero the

SDMN6 before testing a switch.

5. Fieldpiece is not responsible for incorrect

readings by faulty test equipment or un-

trained personnel.

6. In the interest of safety, the SDMN6 should

only be used by trained, competent profes-

sionals who understand the hazards and

consider the risks of working on and with

tools and equipment.

7. The pressure rating for the pressure switch is

either stamped on the pressure switch or on

a sticker attached to the pressure switch. Oth-

erwise, contact the vendor or manufacturer of

the furnace to get that information.

8. An adjustable pressure switch must open at

the desired negative pressure to match the

one it is replacing.

9. Fieldpiece is not liable for any damages, in-

juries, or loss of life incurred by the misuse of

the SDMN6.

NOTE: Pressure switch ratings are noted by

“[pressure] PF”. This means that the circuit

opens when the switch senses its rated Pres-

sure Fall. Example: A -0.40" WC PF rated

switch should open at a negative 0.40 inches

of water column. The pressure switch should

close and more importantly “open” within the

manufacturer’s tolerance rating.

!

WARNINGS

!

Turn off power to furnace prior to testing

to avoid low voltage shorting.

Limited Warranty

This meter is warranted against defects in

material or workmanship for one year from

date of purchase. Fieldpiece will replace or

repair the defective unit, at its option, subject to

verification of the defect. This warranty does not

apply to defects resulting from abuse, neglect,

accident, unauthorized repair, alteration, or

unreasonable use of the instrument.

Any implied warranties arising from the sale of

a Fieldpiece product, including but not limited

to implied warranties of merchantability and

fitness for a particular purpose, are limited to

the above. Fieldpiece shall not be liable for loss

of use of the instrument or other incidental or

consequential damages, expenses, or economic

loss, or for any claim of such damage, expenses,

or economic loss. State laws vary. The above

limitations or exclusions may not apply to you.

For Service

In the USA, call Fieldpiece Instruments for

one-price-fix-all out of warranty service pricing.

Send check or money order for the amount

quoted. Send the meter freight prepaid to

Fieldpiece Instruments. Send proof of date and

location of purchase for in-warranty service.

The meter will be repaired or replaced, at the

option of Fieldpiece, and returned via least

cost transportation. Outside of the USA, please

visit www.fieldpiece.com for service contact

information.

For international customers, warranty for

products purchased outside of the U.S. should

be handled through local distributors.

www.fieldpiece.com

©Fieldpiece Instruments, Inc 2014; v14

PUMP

P1

P2

N.O.

COM

NEG

To Pump

Port

To Yellow

Pump Hose