Woodhaven 8663: SOSS 203 Hinge Jig - Manual

1
Parts List 8663:
Please identify and verify that you have all of the parts
listed below prior to assembly.
Part Description . . . . . . . . . . . Quantity
8663B Hinge Jig for SOSS 203. . . . . . . . . . . . . . . . . . . 1
4008 8” Double Track. . . . . . . . . . . . . . . . . . . . . . . . . 1
MF010 1/4-20 x 3/4" flat head screw . . . . . . . . . . . . . 2
5760B 1/4-20 oval nut . . . . . . . . . . . . . . . . . . . . . . . . . 2
8660T 2-7/8" One Track . . . . . . . . . . . . . . . . . . . . . . . . 2
MF001 10-24 x 5/16” flat head screw. . . . . . . . . . . . . 2
5750B 10-24 oval nut . . . . . . . . . . . . . . . . . . . . . . . . . . 2
8663
SOSS 203 Hinge Jig
Owners Manual
Please Read Carefully!
BEFORE BEGINNING
Identify and verify that you have all the
parts listed. Read thru the instructions at least
once, familiarizing yourself with the parts and
their use before proceeding. You'll need a #2
& #3 Phillips screwdriver for assembly.
The
8663 SOSS Hinge Jig is designed to work
with a 3/4" bushing & locknut (our PN 5032K)
and a 1/2" upcut spiral bit (our PN 15407). If you
have your own 3/4" bushing, make sure the nose
isn't over 3/8" long. You'll need a plunge router
to cut the hinge mortises. The quality of the plunge mechanism
can effect the size of the mortise, resulting in a poor fit if the
plunge mechanism has excessive slop. Note: The pictures in the
instructions are of the 8663 SOSS 203 Hinge Jig, but all of the
SOSS Hinge Jigs assemble, and function, the same way.
ASSEMBLY
Insert the two 1/4-20 x 3/4" flat head screws (MF010) thru
the larger countersunk holes in the SOSS Hinge Jig (8663B).
Start a 1/4-20 oval nut (5760B - flat side first) on the end of
each screw. Slide the 8" Double Track (4008) on to the oval
nuts and in the groove in the underside of the Hinge Jig until
centered end-to-end, then tighten the screws. See fig. 1.
Insert the two 10-24 x 5/16" flat head screws (MF001)
thru the remaining two countersunk holes in the Hinge Jig and
start a 10-24 oval nut (5750B - raised side first) on the end of
each screw. Slide a 2-7/8" One Track (8660T) on to each oval
nut and in to the grooves in the underside of the Hinge Jig until
covering the oval nut, then tighten each screw. See fig. 1
Turn Page Over
SOSS 204 SOSS 203 SOSS 101 SOSS 100
MF001 &
5750B x 2
MF010 &
5760B x 2
8660T
x 2
4008
8660-8664
SOSS Hinge Jig