Woodhaven 8620: Fixed Marking Jig User Manual

Page 2

BEFORE BEGINNING

Identify and verify that you have all the parts listed.

Read the instructions at least once before beginning. This jig
is designed for marking/mounting 35mm or 26mm cup hinge
mounting plates (with 32mm on center mounting holes) at
a fixed distance of 37mm from the edge of the cabinet.

ASSEMBLY

Install a 1/8" spacer (BUSH001) and a 3/8" spacer

(BUSH050) on the 1" screws (5772B). Insert the screws thru the
two holes nearer the corners in the 37mm Plate (8620B) and start
offset oval nuts (5765B) on the ends of the screws. See fig. 1.

With the 7-7/8" One Track (4208) on edge, slide the One

Track on the offset oval nuts until it's flush with an edge and the
end of the 37mm Plate, then tighten the 1" screws. See fig. 2.

Insert a 1/4" spacer (BUSH002) and a 3/8" spacer

(BUSH050) on the 1" Bolt (HB030) and start a Thumb Nut
(5521) on the end of the bolt. The 3/8" spacer provides support
for the jig when it's flipped and should be positioned next to the
Indexing Plate. Slide the assembly on the One Track. You may
elect not to use this hardware if you feel you have enough support
from the two 3/8" spacers on the 37mm plate. See fig. 3A.

Insert a 1" bolt (HB030) thru the Indexing Plate

(8620C), install a 3/8" spacer on the bolt and start a Ratchet
Handle (5860) on the end of the bolt. Slide the assembly
on the One Track (Make sure the rib in the Index Plate is
in the slot of the One Track.) and tighten. See fig. 3.

If you're indexing the jig off the edge of a panel, install a

5/8" Bushing (BUSH004) on the 2" Screw (MP200), insert the
screw thru the hole in the Indexing Plate, install another 5/8"
Bushing and then the Thumb Nut (5521). If you're indexing
the jig against the top or bottom of an assembled cabinet, don't
install this hardware on the Indexing Plate. See fig. 3.

USING THE JIG

Flip the jig to go from left to right or top to bottom.

The inside edge of the slot (nearer the center) in the 37mm
Plate represents the center line of the jig and can be used to
reference the jig to an index mark on the work. See fig. 4.

Measure from the inside of the bushing (if used) or

the outside edge on the Indexing Plate to the center line
edge on the 37mm Plate and adjust the Indexing Plate to the
distance needed (up to 6-3/4" or 170mm max.). See fig. 5.

Use a 1/4" Marking Punch (8600) to mark the plate

mounting holes for drilling. Or use a Self-Centering bit
(6505 or 6507) to drill the screw pilot holes for the plate.

©Copyright WOODHAVEN INC. 8/21/06

(800) 344-6657 or WWW.WOODHAVEN.COM

5772B

BUSH050

BUSH001

8620B

5765B

8620B

5765B

One Track

5521

BUSH004

5521

MP200

8620C

5860

BUSH050

HB030