Woodhaven Standard - Manual (Page 2)

1
Rail routing: feed direction Panel routing: feed direction
Rail setup Panel setup
ATTACH FENCES TO TEMPLATES
The Standard Door Templates include two pair of fences
so both a rail template can be setup for rails and the mating
panel template can be setup for panels.
When cutting Rails the fence notches should face in
towards the center. When cutting Panels the fence notches
should face out away from the center. See fig. 1.
Insert a lock washer on a 1-1/4" screw. Insert the screw
thru the back (smooth side) of the fence and thru the back
(non-engraved side) of the template in one its mounting holes.
Install a washer and a knob on the end of the screw to fasten the
fence in position. The lipped edge of the fence should be butted
against the edge of the template. See fig. 1.
2
Rough cut
rail profi le
Rough cut
panel profi le
MARK & CUT PROFILE
Using the center mark on the template edge as a reference,
adjust the position of the fences to center the part on the
template. Trace the outline of the template on the part and cut
it to shape, staying at least 1/8" away from the line. See fig. 2.
Fasten the template to the part using double stick tape. You
may also nail or screw the template to the part by drilling holes
in the template. Place the holes in a position so that the resulting
marks in your finished part will not be visible after machining
or assembly.
Machine the parts to shape on your router table using a
flush trimming bit, with the bearing on the bit following the
template. See fig. 1.
Remove the part from the template and make the pattern
cut or raised panel cut by having the bearing of the bit follow
the shaped edge of the part.
DOOR TEMPLATE ACCESSORIES
The
5435 Frame & Panel Master (shown with optional
toggle clamps), or the 5432 HD Panel Master & 5433 HD
Frame Master, are work holding jigs that eliminate fastening
the template to the part. They speed up the work process and
provide a safe work holding platform for optimum control.
The optional 2 pc. "L" series Standard Door Template set
(5450L, 5460L 5451L & 5461L) are for 18-20" parts, 2" wider
then those covered by the largest template in this template set.
Great for Euro style cabinets, etc.
©Copyright WOODHAVEN INC. 9/29/11
(800) 344-6657 or WWW.WOODHAVEN.COM
5435 Frame & Panel Master