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Carrier 38GP User Manual

Page 9

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and remove gauge manifold. Replace caps on gauge

ports and valve stems. Be sure they are tight!

IV. PURGING

If either the refrigerant tubing kit or the evaporator coil is

exposed to atmospheric conditions during installation for
longer than 5 minutes, the refrigerant tubing and the evapo­
rator con must be purged.

NOTE:

DO NOT USE THE UNIT CHARGE TO PURGE

THE REFRIGERANT TUBING. To purge the refrigerant
tubing and the evaporator coil, proceed as follows:

1. Disconnect hose from low side of gauge manifold.

2. Open valves on R-22 refrigerant cylinder and high side

of gauge manifold. Allow approximately 1/2 to 1 pound
of refrigerant vapor to flow through system and out
hose attached to gauge port on suction service valve.

3. Pressurize system with refrigerant to 10 psig and close

valves on refrigerant cylinder and gauge manifold.
Reattach hose to low side of gauge manifold.

4. Open (Turn counterclockwise.) both service valves.

Remove gauge manifold from gauge ports of service
valves and replace valve stem and gauge port caps (Be
sure they are tight.) if system is to be left in the purged
condition, it wiU not be necessary to remove gauge

manifold if checking charge procedure is to follow.

V. EVACUATION

It is extremely important to have an installation in which
aU refrigerant tubes and system components are completely

free of air and moisture. If, during the installation, the
refrigerant tubing kit or the evaporator coil becomes con­
taminated with moisture or liquid water, or other than

matching components are used; the refrigerant tubes and
evaporator coü must be evacuated.

If the installer can pull the system down to a reading of
1000 microns or less with his deep vacuum equipment, he
can consider the system free of air and moisture when this

level is reached.

If, however, the installer has an evacuation pump (one

which will only pull a vacuum of approximately 28 inches)
rather than a deep vacuum pump, he must triple-evacuate
the system with the required number of purges and holding
periods. The initial preparation for evacuation of the refrig­
erant tubing and evaporator coil is as follows:

1. Connect evacuation equipment to system through

gauge manifold.

2. Evacuate system, following appropriate steps for type

of evacuation equipment used.

3. Pressurize system with refrigerant to 10 psig and open

(Turn counterclockwise.) both service valves.

4. Remove gauge manifold. Replace valve stem and gauge

port caps on both service valves (Be sure they are
tight.) if system is to be left in evacuated condition. It
wfll not be necessary to remove gauge manifold if
checking-charge procedure is to follow.

VI. ELECTRICAL CONNECTIONS

IMPORTANT: Before proceeding with the electrical con­

nections, make certain that the volts, hertz, and phase cor­
respond to that specified on the unit rating plate. Also,

check to be sure that the service provided by the utility is
sufiicient to handle the additional load imposed by this
equipment. Refer to the Ratings and Performance table in
the detailed unit instruction and unit rating plate for equip­
ment electrical requirements.

The attached wiring diagrams show the proper field high-
and low-voltage wiring. Make all electrical connections in
accordance with the National Electrical Code and any local
codes or ordinances that might apply.

Use a separate branch electrical circuit for this unit. A dis­
connecting means must be located within sight of, and

readily accessible to, the unit.

NOTE:

We require the use of copper wire between the dis­

connect switch and the unit. Whenever aluminum wire is

used in the branch circuit wiring with this unit, adhere to
the following recommendations: Connections must be made
in accordance with the National Electrical Code, using con­
nectors approved for aluminum wire. The connectors must

be UL approved (marked Al/Cu with the UL symbol) for the
application and wire size. In preparing the wire, just before
installing the connector, all aluminum wire must be “brush-

scratched” and coated with a corrosion inhibiter such as
Pentrox A. When it is suspected that the connection wfll be
exposed to moisture, it is very important to cover the entire
connection completely to prevent an electrochemical action
that will cause the connection to fail very quickly. Do not

reduce the effective size of wire, such as cutting off strands

so that the wire wfll fit a connector. Proper size connectors
should be used.

If aluminum conductors are to be used, the wire size
selected must have a current capacity not less than that of
the copper wire specified, and must not create a voltage
drop between the service panel and the unit in excess of 2%
of the unit rated voltage.

Check all electrical connections (both factory and field) for
tightness. This should also be done after the unit has

reached operating temperatures, especially if aluminum con­
ductors are used.

MR. E L E C T R I C I A N , P L E A S E N O T E : D O N O T
ATTEMPT TO OPERATE THIS CONDENSING UNIT

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