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Wilkerson 12 Series Modular Kits User Manual

Introduction, Application limits, Installation

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B

B

1

C

F

A

G

H

D

E

J

J

B

B

1

C

F

A

G

H

D

E

J

Introduction:

Follow these instructions when installing, operating, or servicing
the product.

Application Limits

These products are intended for use in general purpose
compressed air systems only.
Operating Pressure:

kPa

PSIG

bar

Maximum Inlet Pressure:

Metal Bowl

1734

250

17.3

Poly Bowl

1024

150

10.2

Operating Temperature:
Maximum Temperature

80°C (175°F)

Minimum Temperature

0°C (32°F)

Installation

Attach inner clamp to wall bracket using the screw provided.
See Figure 1 for screw torque values. Mount wall bracket to
wall using spacing shown in Figure 2. The wall brackets are
designed to use 1/4 inch screws. Attach the port blocks to pipe
threads using a small amount of thread sealant. The unit will
leak if the port blocks are not positioned properly. Assemble
each inner and outer clamp with the tube seal and spacer
installed as shown. The inner and outer clamp must be installed
with proper orientation as shown in Figure 1. Install the clamp
screws with one thread of engagement. Position the filter,
regulator, or lubricator with the angled surface of body ears
engaged with the angled surface of the inner and outer clamp.
The regulator must be installed with knob pointing down. The
filter / regulator must be installed with the knob pointing up.

2-Unit Modular Combo:

A

B

B

1

C

D

E

6.38

5.35

5.12

3.19

2.05

1.45

162mm

136mm

130mm

81mm

52mm

37mm

F

G

H

J (Slot)

4.72

2.6

1.46

0.280 x 0.430

120mm

66mm

37mm

7mm x 11mm

Note: All Dimensions Nominal.

3-Unit Modular Combo:

A

B

B

1

C

D

E

8.72

5.35

5.12

2.24

2.05

1.45

222mm

136mm

130mm

57mm

52mm

37mm

F

G

H

J (Slot)

2.35

2.6

1.46

0.280 x 0.430

60mm

66mm

37mm

7mm x 11mm

Note: All Dimensions Nominal.

Installation and Service Instructions
83-960-000

12 Series Modular Kits

ISSUED: May, 2005
Supersedes: November, 2001

Doc.# 83960000, ECN# 050500, Rev. 2

WARNING

To avoid unpredictable system behavior that can cause personal
injury and property damage:

Disconnect electrical supply (when necessary) before installation,
servicing, or conversion.

Disconnect air supply and depressurize all air lines connected to
this product before installation, servicing, or conversion.

Operate within the manufacturer’s specified pressure, temperature,
and other conditions listed in these instructions.

Medium must be moisture-free if ambient temperature is below
freezing.

Service according to procedures listed in these instructions.

Installation, service, and conversion of these products must be
performed by knowledgeable personnel who understand how
pneumatic products are to be applied.

After installation, servicing, or conversion, air and electrical
supplies (when necessary) should be connected and the product
tested for proper function and leakage. If audible leakage is present,
or the product does not operate properly, do not put into use.

Warnings and specifications on the product should not be covered
by paint, etc. If masking is not possible, contact your local
representative for replacement labels.

!

WARNING

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE
PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED
ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY
DAMAGE.
This document and other information from The Company, its subsidiaries
and authorized distributors provide product and/or system options for further
investigation by users having technical expertise. It is important that you
analyze all aspects of your application, including consequences of any
failure and review the information concerning the product or systems in the
current product catalog. Due to the variety of operating conditions and
applications for these products or systems, the user, through its own
analysis and testing, is solely responsible for making the final selection of
the products and systems and assuring that all performance, safety and
warning requirements of the application are met.
The products described herein, including without limitation, product features,
specifications, designs, availability and pricing, are subject to change by
The Company and its subsidiaries at any time without notice.

EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR
INCLUSION IN EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZE
THESE PRODUCTS. CONTACT YOUR LOCAL REPRESENTATIVE.

!

Richland, MI 49083

Tel: (269) 629-5000