Wilkerson R00 - Manual

REPAIR KITS AND REPLACEMENT PARTS
Regulating Springs:
0-60 psi ..................................................................................... GRP-95-221
0-125 psi .................................................................................. GRP-95-223
Self-Relieving Diaphragm Kit ....................................................... RRP-96-446
Nonrelieving Diaphragm Kit ......................................................... RRP-96-447
Valve Assembly ............................................................................ RRP-96-445
ACCESSORIES
Panel Mount Nut (Aluminum) ....................................................... RPA-96-733
Panel Mount Nut (Plastic) ............................................................ RPA-96-734
Wall Mounting Bracket (1/8" NPT) ............................................... RRP-95-591
Wall Mounting Bracket without Panel Nut ................................... GRP-95-147
Tamper Resistant Kit .................................................................... RPA-96-735
Gauges:
0-60 psig ............................................................................... K4515N18060
0-160 psig ............................................................................. K4515N18160
INSTALLATION
1. Install as close as possible to where regulated air is needed. In
systems with a cyclic demand, the regulator should be located
upstream of cycling device.
2. Install the unit with the air flowing through the body in the direction
indicated by the arrow on the bottom of the body.
3. System piping should be same pipe size as regulator porting. Avoid
using fittings, couplings, etc., that restrict the flow of air.
4. Gauge ports (1/8") are provided in either side of the regulator body for
installation of a gauge or use as an additional outlet port. Plug unused
port(s).
5. Panel mount regulators require 1-1/4" (31.7 mm) diameter hole and are
mountable on panels up to 1/8" (3 mm) thick.
OPERATION
1. Maximum pressure rating is 300 PSIG (21 bar). Temperature range is
32°F to 150°F (0°C to 65.6°C).
2. Before turning on the supply air pressure, turn the adjusting knob
counterclockwise until there is no load on the regulating spring. Turn on
the supply air pressure and then turn the adjusting knob clockwise until
the desired secondary pressure is reached. When making a change in
pressure setting, always approach the desired pressure from a lower one.
When reducing from a higher to a lower setting, first reduce to some
pressure less than that desired and then increase to the desired pressure.
MAINTENANCE
1. The regulator can be disassembled for servicing without removal from
line. Inspect unit daily and service at least every six months.
2. TO DISASSEMBLE, shut off air to regulator and vent air line on both
sides of regulator. Turn adjusting screw counterclockwise to relieve
compression on spring. Remove knob, bonnet, adjusting screw,
regulating spring and slip ring. Diaphragm assembly, valve seat, valve
stem assembly and valve spring can now be removed.
CAUTION: When assembling, tighten bonnet to 5 foot-pounds of
torque and valve seat to 7 inch-pounds of torque. Relubricate o-ring.
3. Occasionally disassemble and clean body and valve seat.
4. IF UNIT WILL NOT REGULATE TO DESIRED PRESSURE OR IF
PRESSURE BECOMES EXCESSIVE, disassemble, clean and check
o-ring, valve stem and valve seat for wear or damage. Replace worn or
damaged parts.
5. IF UNIT LEAKS AT RELIEF PORT, install proper repair kit as listed on
this Service Manual.
Installation & Service Instructions
84-003-000
Regulator Model R00
With Variations and Accessories
ISSUED: April, 2006
Supersedes: July, 2004
Doc.# 84003000, ECN# 060299, Rev. 5
Richland, MI 49083 Tel: (269) 629-5000
WARNING
To avoid unpredictable system behavior that can cause personal injury
and property damage:
• Disconnect electrical supply (when necessary) before installation,
servicing, or conversion.
• Disconnect air supply and depressurize all air lines connected to
this product before installation, servicing, or conversion.
• Operate within the manufacturer’s specified pressure, temperature,
and other conditions listed in these instructions.
• Medium must be moisture-free if ambient temperature is below
freezing.
• Service according to procedures listed in these instructions.
• Installation, service, and conversion of these products must be
performed by knowledgeable personnel who understand how
pneumatic products are to be applied.
• After installation, servicing, or conversion, air and electrical supplies
(when necessary) should be connected and the product tested for
proper function and leakage. If audible leakage is present, or the
product does not operate properly, do not put into use.
• Warnings and specifications on the product should not be covered
by paint, etc. If masking is not possible, contact your local
representative for replacement labels.
!
! WARNING
Product rupture can cause serious injury.
Do not connect regulator to bottled gas.
Do not exceed maximum primary pressure rating.
WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE
PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED
ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY
DAMAGE.
This document and other information from The Company, its subsidiaries
and authorized distributors provide product and/or system options for further
investigation by users having technical expertise. It is important that you
analyze all aspects of your application, including consequences of any
failure and review the information concerning the product or systems in the
current product catalog. Due to the variety of operating conditions and
applications for these products or systems, the user, through its own
analysis and testing, is solely responsible for making the final selection of
the products and systems and assuring that all performance, safety and
warning requirements of the application are met.
The products described herein, including without limitation, product features,
specifications, designs, availability and pricing, are subject to change by
The Company and its subsidiaries at any time without notice.
EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR
INCLUSION IN EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZE
THESE PRODUCTS. CONTACT YOUR LOCAL REPRESENTATIVE.
!