Wilkerson PC6 - Manual (Page 2)

REPAIR KITS AND REPLACEMENT PARTS
SELF-RELIEVING REPAIR KIT (includes self-relieving
diaphragm assembly, valve stem, valve spring,
filter element, and bowl o-ring) ................................................ PRP-95-025
Regulating Springs:
0-30 psi ..................................................................................... RRP-95-916
0-50 psi ..................................................................................... RRP-95-222
0-125 psi ................................................................................... RRP-95-224
Self-Relieving Diaphragm Kit ...................................................... PRP-95-960
Valve Assembly (valve stem, valve spring) ................................ PRP-95-959
Filter Element Assembly (includes
element and bowl o-ring) ......................................................... FRP-95-160
Transparent Plastic Bowl Assemblies:
with Flex-Drain™ ...................................................................... FRP-95-017
with bowl guard, Automatic Mechanical Drain ........................ FRP-95-015
with bowl guard, Flex-Drain™ ................................................. GRP-95-014
Bowl O-Ring Kit (10 per kit) ........................................................ GRP-95-009
Bowl Guard Kit ............................................................................. GRP-95-013
Metal Bowl Assemblies:
with metal petcock ................................................................... PRP-95-070
with Sight Gauge, metal petcock (for units
with “G” in model no) ................................................................ PRP-95-071
with Automatic Mechanical
Drain and Viton® seals ............................................................ PRP-96-006
Drains:
Automatic Drain Kit (includes
o-ring, nut) ................................................................................ GRP-95-973
Automatic Mechanical Drain with Viton® seals ...................... GRP-95-981
Brass Petcock (for metal bowls) ................................................. GRP-95-182
Flex-Drain™ Kit (for plastic bowls) ............................................. FRP-95-610
Adjusting Knob Kit ....................................................................... RRP-95-023
NOTE: All bowl kits include bowl o-ring
ACCESSORIES
Wall Mounting Bracket with Panel Mount Nut ............................ GRP-95-011
Wall Mounting Bracket ................................................................ GRP-95-012
Panel Mount Nut .......................................................................... GPA-95-032
Tamper Resistant Kit ................................................................... RPA-95-006
Viton Valve Assembly .................................................................. PPA-95-067
Gauges:
0-30 psig ................................................................................ K4520N18030
0-60 psig ................................................................................ K4520N14060
0-120 psig .............................................................................. K4520N14160
WARNING: IF YOUR UNIT HAS A PLASTIC BOWL
1. DO NOT use plastic bowl units without a metal bowl guard installed.
Plastic bowl units are sold only with metal bowl guards to minimize
the danger of flying fragments in the event of bowl failure.
2. DO NOT install the unit where it will be subjected to temperatures
higher than 125°F (52°C).
3. DO NOT install the unit where it will be subjected to pressure
higher than 150 psig (10 bar).
4. CAUTION: Certain compressor oils, household cleaners,
chemicals, solvents, paints and fumes will attack plastic bowls
and can cause plastic-bowl failure. See manufacturer's list below.
Do not use near these materials.
SOME OF THE MATERIALS THAT WILL ATTACK POLYCARBONATE
PLASTIC BOWLS
* When in raw liquid form
WE CANNOT POSSIBLY LIST ALL HARMFUL SUBSTANCES,
CHECK WITH A MOBAY CHEMICAL OR
GENERAL ELECTRIC OFFICE FOR FURTHER
INFORMATION ON POLYCARBONATE PLASTIC.
TRADE NAMES OF SOME COMPRESSOR OILS, RUBBER
COMPOUNDS AND OTHER MATERIAL THAT WILL
ATTACK POLYCARBONATE PLASTIC BOWLS.
Acetaldehyde
Acetic acid (conc.)
Acetone
Acrylonitrile
Ammonia
Ammonium fluoride
Ammonium hydroxide
Ammonium sulfide
Anaerobic adhesives
& sealants
Antifreeze
Benzene
Benzoic acid
Benzyl alcohol
Brake fluids
Bromobenzene
Butryic acid
Carbolic acid
Carbon disulfide
Carbon tetrachloride
Caustic potash solution
Caustic soda solution Chlorobenzene
Chloroform
Cresol
Cyclohexanol
Cyciohexanone
Cyclohexene
Dimethyl formamide
Dioxane
Ethane tetrachloride
Ethyl acetate
Ethyl ether
Ethylamine
Ethlene chlorohydrin
Ethlene dichloride
Ethlene glycol
Formic acid (conc.)
Freon (refrigerant & propellant)
Gasoline (high aromatic)
Hydrazine
Hydrochloride acid (conc.)
Lacquer thinner
Methyl alcohol Methylene cholride
Methylene salicylate
Milk of lime (CaOH)
Nitric acid (conc.)
Nitrobenzene
Nitriocellulose lacquer
Phenol
Phosphorous hydroxy chloride
Phosphorous trichloride
Propionic acid
Pyridine
Sodium hydroxide
Sodium sulfide
Styrene
Sulfuric acid (conc.)
Sulphural chloride
Tetrahydronaphthalene
Thiophene
Toluene
Turpentine
Perchlorethylene and others
Atlas Perma Guard
Buna N
Cellulube #150 and #220
Crylex #5 cement
*Eastman 910
Garlock #98403 (polyurethane)
Haskel #568-023
Hilgard Co’s hil-phene
Houghton & Co oil #1120 #1130 and #1055
Houtosafe 1000
Kano Kroil
Keystone penetrating oil #2
* Loctite 271
* Loctite 290
* Loctite 601
* Loctite Teflon-Sealant
Marvel Mystery Oil
Minn Rubber 366Y
National Compound #N11
“Nylock” VC 3 Parco #1306 Neoprene
* Permabond 910
Petron PD287
Prestone
Pydraul AC
Sears Regular Motor Oil
Sinclair oil “Lily White”
Some Loctite Compounds
Stauffer Chemical FYRQUEL #150
Stillman #269-75 (polyurethane)
Stillman #SR-513-70 (neoprene)
Tannergas
Telar
Tenneco anderol #495 & #500 oils
Titon
* Vivra-tite
Zerex
5. If unit is equipped with plastic bowl, inspect daily to detect
crazing, cracking, damage, or other deterioration. Immediately
replace any crazed, cracked, damaged, or deteriorated bowl with
a metal bowl or a new plastic bowl and metal bowl guard.
6. Replace or clean the filter element periodically by removing from
filter, tapping on surface, and blowing off with air blow gun.
7. If unit is equipped with a manual petcock, drain bowl at least once
per work shift.
8. If unit is equipped with a float, clean the bowl each time the
element is cleaned or changed by turning the bowl upside down
and tapping onto tabletop. Blow clean with blow gun.
9. If unit will not regulate to required pressure, or if pressure
becomes excessive, follow instructions (see step 4) for removal of
valve. Remove valve and spring (Clean and check valve stem
and valve seat for wear or damage and replace if required.)
10. Before placing unit in service, make sure that bowl and bowl
guard are reinstalled and securely locked in place.
WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE
PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED
ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY
DAMAGE.
This document and other information from The Company, its subsidiaries
and authorized distributors provide product and/or system options for further
investigation by users having technical expertise. It is important that you
analyze all aspects of your application, including consequences of any
failure and review the information concerning the product or systems in the
current product catalog. Due to the variety of operating conditions and
applications for these products or systems, the user, through its own
analysis and testing, is solely responsible for making the final selection of
the products and systems and assuring that all performance, safety and
warning requirements of the application are met.
The products described herein, including without limitation, product features,
specifications, designs, availability and pricing, are subject to change by
The Company and its subsidiaries at any time without notice.
EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR
INCLUSION IN EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZE
THESE PRODUCTS. CONTACT YOUR LOCAL REPRESENTATIVE.
!
!
CAUTION
Polycarbonate bowls, being transparent and tough, are ideal for use with
Filters and Lubricators. They are suitable for use in normal industrial
environments, but should not be located in areas where they could be
subjected to direct sunlight, an impact blow, nor temperatures outside of the
rated range. As with most plastics, some chemicals can cause damage.
Polycarbonate bowls should not be exposed to chlorinated hydrocarbons,
ketones, esters and certain alcohols. They should not be used in air systems
where compressors are lubricated with fire-resistant fluids such as phosphate
ester and di-ester types.
Metal bowls are recommended where ambient and/or media conditions are
not compatible with polycarbonate bowls. Metal bowls resist the action of
most such solvents, but should not be used where strong acids or bases are
present or in salt laden atmospheres. Consult the factory for specific
recommendations where these conditions exist.
TO CLEAN POLYCARBONATE BOWLS USE MILD SOAP AND WATER
ONLY! DO NOT use cleansing agents such as acetone, benzene, carbon
tetrachloride, gasoline, toluene, etc., which are damaging to this plastic.
Bowl guards are recommended for added protection of polycarbonate bowls
where chemical attack may occur.
83-861-000