Tie Down Jet Rail XL - Manual (Page 3)

TIE DOWN ENGINEERING 3 www.tiedown.com
1. Assembly of Carriage
Step One
Roller assemblies are installed in the top five holes of the Jet Rail
Carriage. Hammer a pal nut on one end of each of the five rods. Lay
carriage upside down as shown in picture 1. In “bottom” five holes,
slide the rods through one side of the carriage. Install 2 - 1/2” nylon
washers, the 4” nylon bushing, 2 - short nylon bushings over the 4”
bushing, 2 nylon washers, through the other side of the carriage, ham-
mer pal nut on end of rod. Repeat for the remaining four rods. (Picture
2 shows bushing/washer line up)
Parts required for this step.
# Stk. # Description Qty.
2 26606 Jet Rail Carriage 1
17 44610 1/2” x 5-1/2” Rod 5
21 BBBPELNUT500 Pal nut 10
36 B58-15208 Nylon Bushing 10
14 45245 Bushing, 4” 5
35 10504 1/2” Nylon Flat Washer 20
Step Two
Install roller assemblies in two “upper” holes as shown in Picture 1.
Use 8” bolt as shown in picture 2a to assemble the roller assemblies.
Picture 1 shows finished assembly.
Parts required for this step.
# Stk. # Description Qty.
36 B58-15208 Nylon Bushing 4
14 45245 Bushing, 4” 2
35 10504 1/2” Nylon Flat Washer 8
19 17085 2” End Cap 4
32 10937 1/2” x 8-1/2” Hex Head Bolt 2
33 10645 1/2” Nyloc Nut 2
2. Attach carriage to frame tube
Place carriage onto 72” frame tube, so that the swivel tube on carriage
points to the rear. Rear of frame tube has two holes together on bottom
to attach rear deck mount as shown in Picture 4. (Front of tube has a
single hole on each side of the tube as shown in Picture 6).
3. Assemble & Attach Rear Deck Mount
Slide 1” bushings over rods on rear deck mount (Picture 4).
Secure with 5/8” pal nuts. Use a hammer to attach pal nuts to rods.
Using the two 3/8” x 1” hex head bolts and nyloc nuts, attach the rear
deck mount to the Jet Rail Frame Tube as shown in Picture 3.
Parts required for this step.
# Stk. # Description Qty.
3 26615 Rear Deck Mount 1
1 26617 Frame Tube 1
15 45246 1” Bushings 2
21A BBPELNUT625 5/8” Pal nuts 2
27 10538 3/8”x1” Hex Head Bolts 2
34 10627 3/8” Nyloc Nuts 2
Picture 1
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15 21
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15 21
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Picture 2a
Picture 2
Picture 3
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15 21
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Picture 4